ep

December 4, 2020

WORM GEAR
Producer supplier exporter of worm gear

We warmly welcome shoppers each in your house and abroad to get hold of us to negotiate company, exchange information and facts and cooperate with us.
We specializing within the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and more.
Contain one particular 0.five modulus brass worm gear shaft and one 20 teeth brass worm gear wheel.
The transmission construction of worm shaft is easy, compact, modest volume and light weight.
Worm Shaft Z1=1, turn a round of worm gear teeth, could get a large transmission ratio, typically while in the energy
CAST IRON WORM GEAR REDUCER
The transmission is stable, the vibration, affect and noise are compact, the reduction ratio is significant, the versatility is wide, and it could be utilised with several mechanical gear.

It may possibly get a significant transmission ratio with single-stage transmission, and includes a compact framework. Most versions have much better self-locking effectiveness, and may save braking devices for mechanical products with braking specifications.
Gears helps us as a result of a mechanism of rotation between two axes to produce power. Thus they, together with the support of rotation following a mechanical theory connected to physics transfers velocity into electrical power. They might be of two sizes, one particular smaller plus the other big, adjoining each other together with the assistance of teeth. The teeth are interlocked and trigger rotation.
WORM GEAR AND Advantages OF WORM GEARS
If amongst two gears one is heavier as well as the other lighter it truly is mentioned the fat becomes the wonderful element to bring about friction. Should the fat appears also heavy rotation could be hampered resulting in inconvenience to move the machine with which these are attached.

Different gears have various teeth. The teeth are inside a twisted form or inside a straight form. It’s the action of a helical a single to radiate movement concerning two shafts. Whereas the bevel kind has teeth according to conical surface. The shafts are by no means parallel and intersected sharply in an angle.
WORM GEAR Speed REDUCER Sector Velocity REDUCER FOR Electrical MOTOR
Two or three reducers can be used to form a multi-stage reducer to get a great gear ratio.
A worm, in industrial parlance, is really a shaft using a helical thread. It can be commonly a component of a gear that meshes that has a toothed wheel. Worm gears however, are people acknowledged as worm wheels. Sometime numerous people today are confused with the terms worm, worm gear and worm drive, thinking that these 3 mean exactly the same thing.

Worm gears are critical especially when there may be a want to cut back the gear dimension. It’s the worm which has the capacity to produce the gear rotate rather than another way all over. With the shallow angle on the worm, the gear isn’t going to possess the capacity to rotate it.

Forms of worm gear

There are actually basically 3 distinct types of worm wheels: the non-throated; single throated; and double throated. Non-throated worm wheels are individuals that don’t have throats in each the worms and the gear. Single throated categories are these whose gears are throated. Lastly, double throated ones are people with throated worms and gears.

Worm gear characteristics

You will find notable traits of the worm wheel. 1st, it’s the capacity to transfer and carry load with utmost accuracy. Additionally it is very best for large velocity reductions. The efficiency in the worm gear, nonetheless, depends on installation problems, the worm’s lead angle, sliding velocity, surface excellent and lubricant choice.

Generating worm gears become effective

A course of action regarded as double enveloping makes worm gearing turn into extra effective. This technology enhances the current options in the worm wheel. This prospects to greater accuracy and greater torque. What helps make the system so specific is definitely the undeniable fact that it could be used to produce superior lubrication and style and design though loads are divided in each on the gear’s teeth.
Worm gear applications

Worm wheels make conveyor methods do its function. Conveyors are tools to transfer a single materials from one place to another. Other than conveyor techniques even though, the worm wheel can also be utilized in higher efficiency cars.

ep

December 2, 2020

Carbon Steel And Stainless Steel Conveyor Chain Hollow Pin Chain
Transmission chain(Driving Chain), Conveyor Chain ¡§C roller chain, Engineering Chain, Stainless Steel Chain, Lifting Chain, Agricultural Chain, Forging Series, Cast Iron Chain.

Hollow Pin Chains 08BP 40HP, 50HPSS, 60HP, 12BHP, 80HP, C2040HP, C2050HP, C2060HP, C2080HP, HB50.eight, C2042HP, C2052HP, C2062HP, C2082HP, C2042H-HP, C2052H-HP, C2062H-HP, C2082H-HP
Stainless Steel Roller Chain Stainless Steel Conveyor Chain
Stainless Steel Roller Chains,Stainless Steel Conveyor chain, Stainless steel chain for bottle conveyor line that is utilised on bottle filling conveyor lines, other regular ss chain or particular ss chains (SS304 chain, SS316 chains, SS316L chains, SS conveyor chains, SS304 conveyor chain, SS316 conveyor chain) all readily available
Rust 304 Stainless Steel Chain/Lifting Chain
Rigging Hardware, In excess of 1000’s Selection. Such as Connecting Link, Safety Hook, Eye Hook, Clevis Hook, Master Link, Master Link Assembly, And so forth.
Series Zinc plated Agricultural Transmission Chain for Feeder house Clear Grain
Attachment: K1, K5, K19, K30, K39, 220B, F4, F5, F14, F45, G18, TM91E, TM92, C6E, C11E, C13E, C30E, CPE, LV41N,
Surface Remedy: Shot-Peening, Zinc plated.
Application: widely made use of in Feeder house, Clear Grain, Return Grain in agricultural machine.
CC600 Corrosion Resisting Cast iron Chain
Our CC 600 Conveyor chains are manufactured in malleable iron with steel pins, with pins which are unhardened. This proven design and style results in an assembled chain that is definitely very tough and wear resistant. Made withing the gasoline bottling business (Particularly Liquid Petroleum Gasoline ) our CC600 series remains a item of first alternative for distributors and end consumers alike, wherever a quality products is needed to start with time, every time. The CC600 chains are meant for use in multistrand conveyors handling individual loads under problems of mild corrosion. They may be ordinarily supported in channels and are remarkably versatile, making it possible for for fluid movement and flexibility when necessary. This versatility lets them to get used in a variety of hefty duty applications but their most important application is within the bottling marketplace where they are really identified as on to deal with crates and gasoline bottles.
focuses on producing all types of mechanical transmission goods and hydraulic transmission goods, such as planetary gearboxes
Chains are series of linked links or rings that are typically created of metal and might be connected or fitted into each other. Every piece of the chain can have a lot more than 1 hyperlink dependent on its application. Some utilizes of chains could be for fastening, binding or supporting objects. The 2 most typical designs of generating chains are roller chains and those that are torus shaped. The style of the chain is dependent upon the application of the chain. Torus shaped chains are very widespread in many applications. They could be utilized for hoisting, securing or supporting and have an exceptionally straightforward form of rings which can be linked to each other. This easy layout gives these chains versatility in two dimensions. Their very simple design and flexibility let them to be made use of for many duties such as securing a bicycle

Roller chains are incredibly common in bicycles. They can be designed to transfer power in machines. Taking bicycle chains for instance, they are intended to mesh together with the teeth of your sprockets of your machine. Versatility in these chains can also be restricted because they can only move in one path. Some frequent applications of chains is often as vital chains, snow chains and bicycle chains.
As stated earlier on this short article, bicycle chains are roller chains. They transfer power from pedals for the drive-wheel that in turn propels the bicycle forward. These chains are normally created from plain carbon or an alloy of steel on the other hand some can be nickel-plated so as to protect against rust. These chains are also considered for being pretty power effective. However many folks may perhaps anticipate the efficiency to get tremendously impacted by the lubricant, a examine that was carried out in the clean laboratory revealed that in place of lubricants, a larger sprocket would deliver a more efficient drive. Also, the higher the tension from the chain, the more efficient it would be.

ep

November 26, 2020

single row four stage speak to ball slewing rings is composed of two seat rings, which style and design in compact framework and light bodyweight, steel ball contact using the circular raceway at four points; it could possibly bear the axial force, radial force plus the tilting moment on the very same time. Coresun drive Single-row four level speak to ball ring has the options of compact in style, and light in excess weight. The balls roll over the circular race at four points, so it may possibly undertake the axial force, radial force and tipping moment with the exact same time. This series of 4 point speak to ball bearings are ideal in lots of engineering machinery, such as rotary conveyor welding operation machine, smaller cranes, little and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, and various construction machinery.
Three types of this sort of single row 4 level contact ball slewing bearing:
A. Without gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Internal gear bearing (inner tooth)

double row unique diameter ball slewing bearing is mainly produced up of in-up ring, in-down ring and outdoors ring, so balls and spacers can be straight discharged in to the upper and reduce raceway. As outlined by worry disorders, bearings are organized to two rows of balls of various diameter. This assembly is quite easy. Angle of the two upper and lower raceway is 90??so bearings can bear substantial axial force and resultant torque. Bearing desires special style and design when radial force is 0.one instances larger compared to the axial force. Huge in sizes and functions compact in style and design, bearings are notably application in handling equipments requiring medium over diameter, for instance tower crane and mobile crane.

single row cross roller slewing ring is mainly produced up of within and outdoors rings. It capabilities compact in layout, light in weight, tiny in assembling clearance, and large in installing precision. Because the rollers are crossed arranged by one:one, it’s ideal for substantial precision mounting and capable to bear axial force, radial force and resultant torque concurrently. This series single row crossed roller slewing bearing have widely application in lift transport aircraft, construction machinery, and military items.
1. Skilled gears producer
2.Expert in Cooperate with significant Companies
3. Skilled gears Engineering Capability
four.Stable gears Excellent
5.Realistic gears Prices
6.Smaller gears Orders Accepted
seven.Steady gears high quality improvements
8. High gears high quality Effectiveness
9.Quick gears lead time and shipment
ten.Specialist gears service
We will produce six styles of slewing bearings in a range of specifications with diameters ranging from 400 mm to 5050 mm. Our merchandise show each day to be crucial structural and connection components used in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, healthcare scanners and normally mechanical engineering.
High quality Control:
Quality could be the important to our accomplishment. We’re committed to achieving customers’ fulfillment by offering high-quality services and products.
We be sure that our complete high quality management system is in accordance with ISO9001 normal and is carried out successfully.
In pursuit of high-quality raw elements, we undergo a stringent verification and assortment system to choose the very best suppliers of forged rings together with other parts in China. If demanded, we can also apply extra large-diameter forged rings developed by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which suggests the slewing ring bearing is an vital element of its style and design. Excellent and precision during the manufacturing method.
Gear transmission refers for the device that transmits movement and power from the gear pair. It is the most broadly used mechanical transmission method in modern day gear. Its transmission is far more correct, substantial efficiency, compact structure, reliable operation and extended services lifestyle.Our gears is often heat handled, hardened, oil immersed in accordance with buyer requires.The gear is widely utilized in business, vehicle, energy tools, motor, bicycle, electrombile.

ep

November 25, 2020

single row 4 stage speak to ball slewing rings is composed of two seat rings, which design and style in compact construction and light weight, steel ball make contact with together with the circular raceway at 4 points; it may possibly bear the axial force, radial force as well as the tilting minute in the same time. Coresun drive Single-row four point speak to ball ring has the options of compact in style, and light in weight. The balls roll around the circular race at 4 factors, so it could undertake the axial force, radial force and tipping moment with the exact same time. This series of four stage get in touch with ball bearings are ideal in many engineering machinery, such as rotary conveyor welding operation machine, small cranes, little and medium-sized excavators,slewing conveyer, welding manipulator, light and medium duty crane, and also other development machinery.
3 varieties of this type of single row 4 point contact ball slewing bearing:
A. Without gear bearing (non tooth)
B. External gear bearing (external tooth)
C. Inner gear bearing (internal tooth)

double row unique diameter ball slewing bearing is mostly produced up of in-up ring, in-down ring and outdoors ring, so balls and spacers can be straight discharged to the upper and lower raceway. Based on tension disorders, bearings are arranged to two rows of balls of various diameter. This assembly is quite handy. Angle of each upper and reduced raceway is 90??so bearings can bear large axial force and resultant torque. Bearing demands special design and style when radial force is 0.one occasions more substantial than the axial force. Large in sizes and functions compact in design, bearings are especially application in handling equipments requiring medium above diameter, including tower crane and mobile crane.

single row cross roller slewing ring is primarily created up of within and outside rings. It functions compact in design and style, light in bodyweight, small in assembling clearance, and substantial in putting in precision. Because the rollers are crossed arranged by 1:one, it is actually appropriate for high precision mounting and capable to bear axial force, radial force and resultant torque simultaneously. This series single row crossed roller slewing bearing have widely application in lift transport aircraft, construction machinery, and military goods.
one. Professional gears manufacturer
two.Experienced in Cooperate with big Organizations
3. Expert gears Engineering Capability
4.Steady gears Quality
five.Realistic gears Costs
6.Tiny gears Orders Accepted
7.Continuous gears top quality enhancements
8. High gears high-quality Effectiveness
9.Brief gears lead time and shipment
ten.Experienced gears services
We will generate 6 styles of slewing bearings inside a selection of specifications with diameters ranging from 400 mm to 5050 mm. Our products show each day to get crucial structural and connection factors utilized in wind turbines, excavators, mobile cranes, harbor and shipyard cranes, robots, health-related scanners and usually mechanical engineering.
High quality Manage:
Excellent could be the vital to our achievement. We are committed to attaining customers’ fulfillment by supplying good quality services and products.
We make sure that our in depth good quality management program is in accordance with ISO9001 normal and is carried out successfully.
In pursuit of high-quality raw materials, we go through a stringent verification and assortment method to choose the most effective suppliers of forged rings along with other elements in China. If necessary, we will also apply additional large-diameter forged rings generated by ThyssenKrupp in Germany.
Cranes are uniquely constructed, which suggests the slewing ring bearing is definitely an crucial component of its design and style. Top quality and precision through the manufacturing system.
Gear transmission refers for the gadget that transmits motion and power from your gear pair. It’s the most widely employed mechanical transmission method in modern day equipment. Its transmission is much more exact, large efficiency, compact construction, dependable operation and extended support life.Our gears might be heat treated, hardened, oil immersed according to customer requirements.The gear is widely utilized in industry, vehicle, power resources, motor, bicycle, electrombile.

ep

November 23, 2020

Nylon gear racks is applied on sliding gate, There may be steel core within it. we exported to Europe in major quantity.
There’s steel core inside the nylon gear rack.You will discover two things offered. You can find four eye(4 bracket is light kind) and 6 eyes(six brackets is heavy kind).Each and every piece of nylon gear rack with screw set
Producer supplier exporter of gear rack
We exported gear rack in massive quantity to Europe, America, Australia, Brazil, South Africa, Russia and so forth. There is certainly standard gear rack readily available and in addition particular gear rack as per your drawing or samples. Our gear racks generated by CNC machines
There exists a lot of sizes of steel gears rack for sliding door also. M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, M4 20?¨¢20, M4 22?¨¢22, M6 30?¨¢30 and so forth
For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 1M length have 3 bolt,nut, washer sets and every single 4pcs or 6pcs packed into carton box after which put into steel pallet. For M4 8?¨¢30, M4 9?¨¢30, M4 10?¨¢30, M4 11?¨¢30, M4 12?¨¢30, 2M length have 4 bolt,nut, washer sets.
We are able to also supply the sliding gate component this kind of as sliding door pulley, wheel, roller and so on. Please kindly examine and let me know your detail request
Should you have to have 2M or 3M, or every other length, we are able to generate as per your requests
The vast majority of our buyer will send us drawing and we can make as per your drawing or sample.
We produce Module M1-M8 racks, CP and DP British regular racks. The maximum length in the rack is 2 meters. Our merchandise have been widely used in a lot of fields such as automatic doors, window openers, engraving machines, lifters, escalators, automated warehousing, food machinery, energy tools, machine resources, precision transmission, etc.

We exported gear rack in big amount to Europe, America, Australia, Brazil, South Africa, Russia and so forth. There may be conventional gear rack out there and in addition specific gear rack as per your drawing or samples. Our gear racks developed by CNC machines.

Our gear racks are utilized for window machine, engraving machine, lift machine, opener rack, CNC machine, car, industrial utilization so on.
one) Our gear rack is generated as per DIN specifications by CNC machine
two) The pressure angle: 20??/14.5??
three) Module: M0.4-M36/DP1-DP25
4) The maximum length is often 3500mm
five) The material is often Q235, C45, SS304, SS316L, aluminum, copper, nylon and so forth.
Our gear racks are used for window machine, engraving machine, lift machine, opener rack, CNC machine, automobile, industrial utilization so on.
Industrial Gear Rack
Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.

We will also provide Building lift gear rack,American conventional gears racks,steel gear rack,helical gear rack,flexible gear racks,energy steering rack,steering gear rack ,stainless steel gear rack ,round rack gear ,nylon gear rack ,spur gear rack ,boston gear rack ,audia gear rack ,gears racks ,rack and pinion gear
one. Wealthy field knowledge due to the fact 1988.
2. Broad organize product or service line, including plastics sheet/rod/parts/accessories: MC NYLON, OIL NYLON, POM, UHMW-PE, PU, PETP, Pc, PTFE, PVDF, PPS, PEEK, PAI, PI, PBI ect.
three. Manufacture, style and design and processing services as per your demand
1. Great Tensile strength;
two. High influence and notching impact strength;
three. Substantial heat deflection temperature ;
4. Higher power and stiffness;
5. Excellent glide and limp property characters;
6. Good chemical stability against organic solvents and fuels;
7. Resistant to thermal aging (applicable temperature in between -50??C and 110??C;
eight. Dimension alternation by humidity absorption needs to be regarded;

Shaft sleeve, bearing bush, lining, lining plate, gear;
Worm gear, roller copper guidebook rail, piston ring, seal ring, slide block;
Spheric bowl, impeller, blade, cam, nut, valve plate,
Pipe, stuffing box, rack, belt pulley, pump rotor, and so forth.rack pinion gear for elevator in stockoperator Steel and Nylon gear rack SPUR GEAR RACK AND PINION nylon gear rack iron gear rack We warmly welcome customers both at your home and abroad to contact us to negotiate organization, exchange information and facts and cooperate with us.

ep

November 19, 2020

IN CNC GEAR Manufacturing PLANT, Over Ten OF GEARS Creating LINES:
Gear turning,hobbing,shaving,shaping,grinding,slotting,
broaching , we?¡¥ve manufactured considerable investment..

Our high precision equipment can keep a large high-quality prodcuts.CAN DO All the HEATING Course of action: CARBURIZING/CARBONITRIDING/QUENCHING/NORMALIZING/ANNEALING/REHEATING
2 sets of UBE series multi-purpose chamber(IQ) Japan furnace;
two sets of German Ipsen ambiance furnace lines.

9 ton of steel capacity for heat remedy daily.
Minimal CARBON STEEL METAL GEARS Modest,Tiny STEEL METAL SPUR GEARS!
From easy 2-axis turning to 7-axis, turn-mill-drill CNC Swiss-type machines, we are outfitted having a full line of CNC gear from your following manufactures:
molding machines/ stamping machines
automated lathe machines/ spring machines.
Surface: as your requirement
OUR CLEANSES
one.Material:C 45# steel ,stainless steel or other required elements.
2.Sprockets could be manufactured according the customer?¡¥s drawings
Our principal merchandise: Ultra substantial molecular excess weight polyethylene, MC nylon, PA6, POM, HDPE, PP,PU, Computer, PVC, ABS, ACRYLIC,PTFE, PEEK, PPS,PVDF.
3.Heat treatment: Hardening and Tempering, Large Frequency Quenching, Carburizing Quenching and so on according the demands..

4. Inspection: All things are checked and tested completely all through each functioning process and immediately after manufacturing will probably be reinspected.
Gear transmission refers on the device that transmits movement and electrical power from the gear pair. It really is by far the most widely made use of mechanical transmission method in modern day gear. Its transmission is extra accurate, large efficiency, compact structure, reliable operation and lengthy service existence.

Our gears is usually heat taken care of, hardened, oil immersed in accordance to purchaser wants.

The gear is extensively utilised in business, car, energy equipment, motor, bicycle, electrombile.
Substantial PRECISION Customized SPUR HELICAL GEAR
Spur gears are broadly accepted as the most effective sort of gearing solution, once the application of transmitting electrical power and uniform rotary motion from a single parallel shaft to a different is required. Determined through the center distance, spur gears build a steady functioning velocity drive. This drive speed could be decreased or greater by the variable amount of teeth that exist within the driving gear.
Form: BEVEL GEAR
Manufacturing Technique: Lower Gear
Toothed Portion Form: Bevel Wheel
Key Customer: Electrical tool factory
Export Markets: Worldwide
Small PINION STEEL DOUBLE SPUR GEAR
Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing,
ELECTROPLATING, ANODIZING Etc.
Black oxide coating, painting, powdering, color zinc-plated, blue black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic,We are able to make customers?¡¥ satisfactory merchandise according to the samples or drawings provided by consumers. For that completion of the item, we also require to learn his material, heat therapy demands and surface therapy requirements. We’re a factory with forty many years of manufacturing working experience, welcome to check with.
we utilize the hottest machining technologies that has a broad range of abilities to meet your demands. Our manufacturing amenities include things like 3-5 axis milling, lathes, grinding, etc, and state of your art metrology. With these machines, we create complex elements within the most efficient and exact way. Our manufacturing capabilities permit us to produce your aspect from prototype to mass manufacturing to the most precise of jobs.
gear box,gearbox,automatic gearbox,gearbox elements,gearbox repairs,steering gear box,reduction gearbox,worm gear,motor gearbox,vehicle gearbox,gearbox store,worm gear box,gearbox manufacturers,box gear,planetary gear box,modest gearbox,helical gearbox,dc gear motor,gear motor,gear reducer,helical gear box,motor vehicle gear box,gearbox gears,transmission gearbox,reduction gear box,planetary gear,gearbox transmission,vehicle transmission,made use of gearbox for sale,worm gear motor,made use of gearbox,worm gear reducer,transmission gears,planetary gear reducer,substitute gearbox,mini gearbox

ep

November 18, 2020

PTO is a splined drive shaft that is frequently placed on tractors or is usually utilised to provide power backup to a separate machine.

The PTO shafts that we give comprises of two carden joints and telescopic couplings. Tractor side and apply side are the two ends of those shafts. The implement side features a shear bolt type yoke and comes with security guards.
one, Material: Carbon steel/ stainless steel/ aluminum alloy/ copper/bronze/iron/etc.

two, OEM or as per sample or drawing

three, Surface: Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating and so forth.

4, Course of action: Forging, Stamping, Machining, Metalworking, Sheet Metal Bending, Surface Treatment, Heat Therapy, Gridding, Milling, wire EDM, Linear Cutting etc.

5, Precision: OEM/ODM is obtainable
The power take-off (PTO) is really a sophisticated mechanism, enabling implements to draw power from your engine and transmit it to a different application. It operates being a mechanical gearbox which can be mounted on the vehicle?¡¥s transmission.
CHINA FACTORY LARGEBRASS MILLING AND ALUMINUM CASTING MOLDS Producer
We’re the producer to produce Japanese tractor spare elements,specifically for kubota,iseki,yanmar,and so forth.
We are supplying and exporting Japanese tractor components since the following models
¡§C Kubota model: B5000, B7000, B1400, B1600
¡§C YM model: YM F14, YM1100, YM F1401/1901,YM F35
¡§C Iseki model: TX1300, TX1410,TU1400-1500
UNIVERSAL JOINT MECHANICAL COMPORENTS MACHINE TRACTOR PTO SHAFT Elements UNIVERSAL JOINT
Tubes or Pipes

We?¡¥ve presently got Triangular profile tube and Lemon profile tube for all of the series we offer.

And we’ve got some star tube, splined tube and other profile tubes but only for any certain sizes.
We specializing from the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and even more.
5 End yokes

We’ve got 13 forms of splined yokes and 8 styles of plain bore yokes. I’ll recommend the usual variety for the reference.

You are able to also send drawings or images to us when you can not locate your item in our catalog.

6 Security gadgets or clutches

I’ll attach the details of safety devices for the reference. We’ve already have Cost-free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

7 For just about any other much more specific demands with plastic guard, connection process, colour of painting, bundle, and so forth., please come to feel free to let me know.
The Gearboxes are created for connecting gear pumps to farm tractor electrical power get offs (PTO). Output speed of power take offs is 540rpm which could be compared using the right running speeds of hydraulic pumps. Different input working speeds may also be appropriate,offered the PTO gearbox output velocity will not exceed 3000 rpm.
Housing
Produced in shell-cast aluminum or in higher mechanical resistance cast iron.
Torques
The torque figures mentioned within the technical charts of all of the PTO Gearboxes refer to steady duty cycles. Torques beneath intermittent functioning problems can be exceeded by 20%.
Maintenance
Please check the oil degree through the specific oil window just about every 50 hours. Functioning temperatures should really not exceed 120 degrees celcius under continuos duty cycle.
1. Tubes or Pipes
We have presently got Triangular profile tube and Lemon profile tube for every one of the series we provide.
And we have some star tube, splined tube together with other profile tubes needed by our buyers (to get a specific series). (Please observe that our catalog doesnt have every one of the things we develop)
If you need tubes apart from triangular or lemon, please present drawings or pictures.

2.Finish yokes
We’ve received various kinds of brief release yokes and plain bore yoke. I will recommend the typical type for your reference.
You may also send drawings or pictures to us in the event you can’t discover your item in our catalog.

three. Security products or clutches
I’ll attach the details of safety units to your reference. We’ve presently have Cost-free wheel (RA), Ratchet torque limiter(SA), Shear bolt torque limiter(SB), 3types of friction torque limiter (FF,FFS,FCS) and overrunning couplers(adapters) (FAS).

four.For almost any other more distinctive specifications with plastic guard, connection strategy, colour of painting, package, and so forth., please come to feel totally free to allow me know.

Options:
1. We have been specialized in developing, manufacturing drive shaft, steering coupler shaft, universal joints, which have exported to the USA, Europe, Australia and so on for a long time
2. Application to all kinds of common mechanical problem
3. Our solutions are of higher intensity and rigidity.
four. Heat resistant & Acid resistant
5. OEM orders are welcomed
The Gearboxes are intended for connecting gear pumps to farm tractor electrical power get offs (PTO).Output speed of electrical power consider offs is 540rpm which can be compared using the correct operating speeds of hydraulic pumps.Unique input running speeds may also be suitable,supplied the PTO gearbox output velocity doesn’t exceed 3000 rpm.

Gears
Produced in Steel UNI 18 PCR M03.Stub teeth guarantee very high resistance and run very quietly.

Shafts
Made in steel UNI 16 CRN4.They are coupled with splined gears and are made to stand the torque values stated from the catalogue.

Lubrication
90 gear oil must be put inside the pto gearbox prior to use, change the oil after the first 60-80 hours and then every 12 months or 1500 hours which ever falls first.

Servicing
Please check the oil degree by means of the special oil window each 50 hrs.Doing work temperatures ought to not exceed 120 degrees celcius under continuos duty cycle.

ep

November 17, 2020

Manufacturer supplier exporter of bush chains

We specializing from the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and even more.
Taper Lock Pulley V Belt Pulley
We offer you high high quality Taper Lock Pulley V Belt Pulley in aggressive cost
v pulley, v belt pulleys, taper lock pulley,v belt pulleys ,v pulley,v vpulley groove pulleys,v groove belt pulley,taper lock pulley,taper lock v belt pulleys,taper lock bushing pulley,taper lock pulleys/ taper bore pulley,big v belts pulley,double v belts pulley,cast iron v belt pulleys belt pulley,variable pace v belt pulley,v belt pulley split pulley,cast iron v belts pulley
V-BELT PULLEY INTRODUCE:
V- belt pulley of various types ( in accordance with kind and width of belts). The materials employed is cast iron EN-GJL-250 UNI EN 1561, and for only a handful of styles it really is steel C45 E UNI EN 10083-1. They have a tiny prebore that can be machined according to customers?¡¥ necessities. Moreover essentially the most typical sorts can be found also with taperlock bore.
V BELT PULLEY Specifications
a) Vbelt pulley for taper bushing: SPZ, SPA, SPB, SPC
b) Adjustable pace V-belt pulleys and variable velocity pulleys c) Flat belt pulleys and conveyor belt pulleys
?¡è AMERICAN Typical:
a) Sheaves for taper bushing: 3V, 5V, 8V
b) Sheaves for QD bushings: 3V, 5V, 8V
c) Sheaves for split taper bushing: 3V, 5V, 8V
?¡è We will Give THE RANG Size DIAMETER 62MM~2000MM
d) Sheaves for 3L, 4L or even a, and 5L or B belts: AK, AKH,2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK e) Adjustable sheaves: poly V-pulley, multi-pitch H, L, J, K and M
High-quality Timing Pulley Light Bodyweight Industrial Nylon Plastic Pulley V Belt Pulley
one.Material: Aluminium alloy,Carton steel, Cast iron, Stainless steel timing belt pulleys
2.Surface treament: Anodizing, Blackening, Zinc Plating, Phosphatiing
three. Teeth Variety from 9 to 216; O.D. from 10mm to 1000mm;
4. Timing belt pulleys MXL, XL, L, H and XH; T2.five, T5, T10, AT5,AT10; 3M,5M,8M and 14M S3M, S5M, S8M, 14MGT, 8MGT, RPP8M
five. Taper bush and polit bores
6. Timing pulley bar 3M,5M,8M,MXL,XL,L T2.five T5 T10 AT5 and AT10
one) Sound layout, appropriate for hefty lifting.
2) The bearing housing and steel tube are assembled and welded having a concentric automatic.
automobile
4) The bearing end is constructed to make certain the roller shaft and bearing is often firmly linked.
air compressors
6) Roller and supporting components/materials are manufactured to DIN/ AFNOR/ FEM/ ASTM/ CEMA regular.
belt conveyor drive drum pulley
About roller,we will make gravity conveyor roller,steel conveyor roller,driving roller,light middle duty conveyor roller,o-belt tapered sleeve roller,gravity tapered roller,polymer sprocket roller and so forth. Far more facts, please make contact with us.
Might be made use of for tractors
three) Cutting in the steel tube and bearing is carried out with the use of a digital car device/machine/equipment..
backyard cutter
5) Fabrication with the roller is effected by an auto gadget and 100% tested for its concentricity.
welcome your inquiries
7) The casing is produced with very composite, anti corrosive alloy.
one) European requirements :
a) V-belt pulley for taper bushing: SPZ, SPA, SPB, SPC; as much as ten grooves

b) Adjustable speed V-belt pulleys and variable velocity pulley

c) Flat belt pulleys and conveyor belt pulleys

two) American standards:

a) Sheaves for taper bushing: 3V, 5V, 8V

b) Sheaves for QD bushings: 3V, 5V, 8V

c) Sheaves for split taper bushing: 3V, 5V, 8V

d) Sheaves for 3L, 4L or maybe a, and 5L or B belts: AK, AKH, 2AK, 2AKH, BK, BKH,2BK, 2BKH, 3BK

e) Adjustable sheave: poly V-pulley, multi-pitch H, L, J, K and M
Why Select Us
one) Practical experience in casting for in excess of 15 years and served clients all all around the planet.
2) Standard materials as outlined by technical drawing
3)Steady high quality
four) On-time delivery
five) Aggressive selling price and fantastic services
six) Beneficial customer suggestions from domestic and worldwide market place
seven) Global advanced-level tools such as CNC, numerical lathes, furnance, welding
tools, CMM and detect &testing equipment we utilized to guarantee our product?¡¥s good quality.
8) OEM service, your demand is our pursued.
9) ISO9001:2008 and TS16949 high-quality control
ten) Conventional: ASTM BS DIN etc

ep

November 16, 2020

Bush Chains
As considered one of major motor coupling companies, suppliers and exporters of mechanical goods, We provide bush chains and lots of other solutions.
Manufacturer supplier exporter of bush chains
We specializing from the production of Agricultural Gearbox, PTO Shafts, Sprockets, Fluid Coupling, Worm Gear Reducers, Gears and racks, Roller Chains, Sheave and Pulleys, Planetary Gearboxes, Timing Pulleys, Shaft Collars and even more.
We have exported our items to clientele close to the planet and earned a great popularity due to the fact of our superior product excellent and after-sales support.
We warmly welcome customers the two at your home and abroad to make contact with us to negotiate organization, exchange information and facts and cooperate with us.
we are one specialist chain factory ,creating the two standard roller chains and nonstandard chains,A and B series roller chain,straight side roller chain,H series of roller chain, motocycle chain ,other roller chain .
Zinc-plated,Nickel-plated,Docromet-plated and so forth.Comply together with the regular of ANSI,ISO,DIN,BSetc.as well as with various attachment. Excellent is often assured!
Our merchandise have passed ISO:9001 excellent management technique and stand the end users?¡¥ ordeal. We dedicate ourselves to manufacture the high-quality products with aggressive costs, we know the industries properly, thus from layout to materials selection, until manufacturing method is as much as the substantial common, meanwhile our planning workforce and global workforce will ensure the punctual delivery.
Timing Bush Chains for Car Engine
one. Materials: Stainless steel / Alloy steel / Produced to buy
2. Surface Therapy: Zinc-Plated / Nickel-Plated / Shot Peening / Blackening
three. Chain Sort: Roller chains, Drive chains,Conveyor Chains, Hollow Pin Chains,Welded chains, Steel Pin Chains, Palm oil chains,Sugar Mill Chains.ect.
Transmission Precision Bush Chains
A lifting chain is rigging tools employed with hoists, cranes, and winches in materials handling applications. An arrangement identified as a chain sling is usually utilised since the lifting part connecting the hoisting device on the load. A chain sling consists of a master hyperlink and 1 or far more chain legs with hooks.
Transmission Precision Roller and Bush Chains
Utilised industrial transmission roller chains;Industrial and agricultural machinery, together with conveyors,wire¡§C and tube¡§Cdrawing machines, printing presses, vehicles, motorcycles, and bicycles.It consists of a series of brief cylindrical rollers held collectively by side backlinks.It is an easy, trusted, and efficient signifies of energy transmission.
High quality orientation: Over the average, mainly exported to USA, Europe, Asia etc.
Strictly according: ISO/ANSI/DIN conventional.
Selling price orientation: Price-performance ratio is incredibly higher.
Stainless Steel Hollow Pin Bush Chains Conveyor Chain Roller transmission bush double flex chain Side Bow Chain The Sleeve Chain/ Bush Chain/motorcycle chain large power bucket elevator conveyor bush roller chain
We’re professional supplier of chains
Multi strand sizes available; as much as 5 strand, for pick dimension regular attachment out there
ten.Chains from 04b~16b are with spring clip, other are riveted; cottered style
is obtainable for dimension 80 to 240
Stainless steel chain and nickel plated chains is available; particular style and design also available
(i.e., oven conveyor) and we will make as per material your requests, normally stainless steel chains materials is SS304, if you will need SS316 or SS316L etc. it can be out there as well
This bush chain which has a reduced amount of components, has proved to become specifically successful in large duty, higher abrasion application exactly where lubrication is just not probable. Our steel bush chains happen to be proving functionality in mill duty centrifugal discharge elevators inside the harder applications encountered in the cement field.

China best Coaxial Output Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations gearbox and motor

Product Description

Coaxial Output Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations

< ABOUT TILI

 

Technical data

 

Product Name Coaxial Output Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Distinguishing Features of Cycloidal Gearboxes

Cycloidal gearboxes, also known as cycloidal drives or cycloidal reducers, possess distinct characteristics that set them apart from other types of gearboxes:

  • Principle of Operation: Cycloidal gearboxes utilize the principle of cycloidal motion, where input shaft movement is transformed into eccentric motion of the cycloidal disc. This unique mechanism results in smooth and consistent output motion.
  • Compactness: Cycloidal gearboxes are renowned for their compact size and high torque density. The concentric design of the components contributes to their ability to transmit substantial torque in a relatively small package.
  • Tooth Profile: Cycloidal gearboxes employ specialized cycloidal teeth, which involve both pinwheel and roller gears. This distinctive tooth profile contributes to the characteristic smooth and vibration-free operation.
  • Reduction Mechanism: They often employ multi-lobed cam gears that interact with the pins on the cycloidal disc, resulting in multiple gear engagements per revolution and improved load distribution.
  • Motion Control: Cycloidal gearboxes offer high positional accuracy and motion control due to the eccentric motion of the disc, making them suitable for robotics, automation, and precision applications.
  • Backlash: They typically exhibit low backlash due to the nature of the engagement mechanism, making them advantageous for applications requiring precise and reversible motion.
  • Applications: Cycloidal gearboxes are commonly used in various industries, including robotics, packaging, material handling, printing, and more, where their compactness, precision, and efficiency are valued.

These distinguishing features contribute to the unique capabilities and benefits of cycloidal gearboxes in specific applications.

cycloidal gearbox

Patents Associated with Cycloidal Gearbox Designs

Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:

  • Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
  • Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
  • Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
  • Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.

These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.

cycloidal gearbox

Industries Benefiting from Cycloidal Gearboxes

Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:

  • Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
  • Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
  • Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
  • Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
  • Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
  • Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.

These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.

China best Coaxial Output Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations   gearbox and motor	China best Coaxial Output Cycloidal Gearbox with Foot Mounting for Impact and Loading Situations   gearbox and motor
editor by CX 2024-05-17

China best Cycloidal Reducer Gearbox with Planetary Drive for Against Shock cvt gearbox

Product Description

Cycloidal Reducer Gearbox with Planetary Drive for Against Shock

< ABOUT TILI

 

Technical data

 

Product Name Cycloidal Reducer Gearbox with Planetary Drive for Against Shock
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Calculation of Reduction Ratio in a Cycloidal Gearbox

The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

Reduction Ratio = (7 + 14) / 14 = 1.5

This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

cycloidal gearbox

Noise and Vibration Considerations in Cycloidal Gearboxes

Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

  • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
  • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
  • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
  • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
  • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
  • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

cycloidal gearbox

Industries Benefiting from Cycloidal Gearboxes

Cycloidal gearboxes find applications in various industries where their unique characteristics are advantageous:

  • Robotics and Automation: Cycloidal gearboxes are widely used in robotic systems for their compact design, high torque capacity, and precise motion control.
  • Material Handling: Industries such as logistics and warehousing benefit from cycloidal gearboxes in conveyor systems due to their ability to handle heavy loads and provide smooth and accurate movement.
  • Manufacturing: Equipment used in manufacturing processes, such as packaging machines and printing presses, often incorporate cycloidal gearboxes for their reliability and precise positioning.
  • Aerospace: In aerospace applications, cycloidal gearboxes can be found in satellite systems, where their compactness and high torque-to-weight ratio are crucial.
  • Medical Devices: Cycloidal gearboxes are used in medical equipment like robotic surgery systems for their precise movement capabilities and space-saving design.
  • Defense: Military applications, such as remotely operated vehicles and surveillance equipment, benefit from cycloidal gearboxes’ ability to handle rugged conditions and provide precise control.

These industries leverage the advantages of cycloidal gearboxes to enhance the performance and efficiency of their systems.

China best Cycloidal Reducer Gearbox with Planetary Drive for Against Shock   cvt gearbox	China best Cycloidal Reducer Gearbox with Planetary Drive for Against Shock   cvt gearbox
editor by CX 2024-05-16

China manufacturer One-Button CZPT Shaft Output Cycloidal Gearbox with Coaxial Output car gearbox

Product Description

One-Button CHINAMFG Shaft Output Cycloidal Gearbox with Coaxial Output

< ABOUT TILI

 

Technical data

 

Product Name One-Button CHINAMFG Shaft Output Cycloidal Gearbox with Coaxial Output
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Use of Cycloidal Gearboxes in Precision Applications

Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:

  • High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
  • Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
  • Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
  • Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
  • Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
  • Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
  • High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
  • Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.

Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.

cycloidal gearbox

Principle of Cycloidal Gearing

Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

China manufacturer One-Button CZPT Shaft Output Cycloidal Gearbox with Coaxial Output   car gearbox	China manufacturer One-Button CZPT Shaft Output Cycloidal Gearbox with Coaxial Output   car gearbox
editor by CX 2024-05-16

China Standard Big Torque Cycloidal Gearbox with Coaxial Output bevel gearbox

Product Description

Big Torque Cycloidal Gearbox with Coaxial Output

< ABOUT TILI

 

Technical data

 

Product Name Big Torque Cycloidal Gearbox with Coaxial Output
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

  • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
  • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
  • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
  • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
  • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
  • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

Maintenance Requirements for Cycloidal Gearboxes

Maintaining cycloidal gearboxes is essential to ensure their optimal performance and longevity. Here are some maintenance practices to consider:

  • Lubrication: Regular lubrication is crucial to prevent wear and friction between moving parts. Use high-quality lubricants recommended by the gearbox manufacturer.
  • Inspections: Regularly inspect the gearbox for signs of wear, damage, or oil leakage. Address any issues promptly to prevent further damage.
  • Cleaning: Keep the gearbox clean and free from debris that could interfere with its operation. Cleanliness helps prevent contamination and wear.
  • Torque Checks: Periodically check the tightness of fasteners and bolts to ensure they are properly secured. Loose fasteners can lead to misalignment and reduced performance.
  • Seal Maintenance: Check and maintain seals to prevent oil leakage. Damaged seals should be replaced promptly to avoid lubricant loss.
  • Temperature Monitoring: Monitor the operating temperature of the gearbox to ensure it remains within the recommended range. Excessive heat can lead to premature wear.
  • Alignment: Ensure that the gearbox is properly aligned with other components to prevent misalignment-related issues.
  • Regular Service: Follow the manufacturer’s recommended service intervals for more in-depth inspections and maintenance tasks.

Regular and proactive maintenance can extend the lifespan of cycloidal gearboxes, minimize downtime, and maintain their efficiency and performance over time.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China Standard Big Torque Cycloidal Gearbox with Coaxial Output   bevel gearbox	China Standard Big Torque Cycloidal Gearbox with Coaxial Output   bevel gearbox
editor by CX 2024-05-15

China best with Motor Direct Input Types Cycloidal Gearbox with Big Torque gearbox design

Product Description

with Motor Direct Input Types Cycloidal Gearbox with Big Torque

< ABOUT TILI

 

Technical data

 

Product Name with Motor Direct Input Types Cycloidal Gearbox with Big Torque
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Variations in Cycloidal Gearbox Design

Cycloidal gearboxes come in various designs and configurations to cater to different application requirements. Some common variations include:

  • Single-Stage vs. Multi-Stage: Cycloidal gearboxes can be designed as single-stage or multi-stage systems. Single-stage designs offer a lower gear ratio and are suitable for applications with moderate torque requirements. Multi-stage designs provide higher gear ratios and are used for applications demanding higher torque output.
  • Input and Output Arrangements: Cycloidal gearboxes can have various input and output arrangements, including coaxial, inline, and right-angle configurations. These arrangements determine the orientation of the input and output shafts relative to each other.
  • Size and Torque Capacity: Different sizes of cycloidal gearboxes are available to accommodate a wide range of torque and power requirements. Smaller sizes are suitable for applications where space is limited, while larger sizes handle higher torque loads.
  • Mounting Options: Cycloidal gearboxes offer flexibility in mounting options, including base or flange mounting. This allows for easy integration into different types of machinery and equipment.
  • Material Selection: Depending on the application’s demands, cycloidal gearboxes can be constructed using various materials, such as steel, aluminum, and alloys. Material selection affects the gearbox’s durability and performance in different environments.
  • Backlash Reduction Mechanisms: Some cycloidal gearboxes feature enhanced backlash reduction mechanisms to further improve precision and accuracy in motion control applications.

These variations in design allow cycloidal gearboxes to be tailored to specific application requirements, making them versatile solutions for a wide range of industries and machinery.

cycloidal gearbox

Safety Measures for Operating Cycloidal Gear Systems

Operating cycloidal gear systems requires careful attention to safety to prevent accidents and ensure the well-being of operators and personnel. Here are important safety measures to consider:

  • Training: Provide proper training to operators and maintenance personnel on the operation, maintenance, and potential hazards associated with cycloidal gear systems.
  • Protective Equipment: Operators should wear appropriate personal protective equipment (PPE) such as gloves, safety glasses, and protective clothing.
  • Lockout-Tagout: Implement lockout-tagout procedures to ensure that the system is de-energized and isolated before any maintenance or repair work begins.
  • Regular Inspections: Conduct routine inspections of the gear system to identify any signs of wear, damage, or abnormalities that could compromise safety or performance.
  • Lubrication: Follow the manufacturer’s recommendations for lubrication to maintain optimal performance and prevent overheating.
  • Temperature Monitoring: Install temperature sensors or monitoring devices to detect any excessive heat buildup in the gearbox, which could indicate a potential issue.
  • Proper Ventilation: Ensure that the area where the gear system operates is well-ventilated to prevent the accumulation of heat or harmful fumes.
  • Emergency Stop: Install emergency stop buttons or switches that can immediately shut down the system in case of an emergency.
  • Clearance Zones: Establish clear clearance zones around the gear system to prevent accidental contact with moving parts.
  • Regular Maintenance: Follow a scheduled maintenance routine to keep the gear system in optimal working condition and address any potential safety concerns.
  • Operator Awareness: Ensure that operators are aware of the gear system’s potential hazards and safe operating practices.
  • Warning Signage: Clearly mark areas where the gear system operates with appropriate warning signs and labels.
  • Emergency Procedures: Develop and communicate clear emergency procedures to respond to accidents, malfunctions, or other unexpected events.

Prioritizing safety in the operation and maintenance of cycloidal gear systems is essential to prevent injuries and maintain a safe working environment.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China best with Motor Direct Input Types Cycloidal Gearbox with Big Torque   gearbox design		China best with Motor Direct Input Types Cycloidal Gearbox with Big Torque   gearbox design
editor by CX 2024-05-15

China OEM Suit Impact and Loading Situations Cycloidal Gearbox with Foot Mounting cycloidal gearbox

Product Description

Suit Impact and Loading Situations Cycloidal Gearbox with Foot Mounting

< ABOUT TILI

 

Technical data

 

Product Name Suit Impact and Loading Situations Cycloidal Gearbox with Foot Mounting
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Calculation of Reduction Ratio in a Cycloidal Gearbox

The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

Reduction Ratio = (7 + 14) / 14 = 1.5

This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

cycloidal gearbox

Patents Associated with Cycloidal Gearbox Designs

Throughout the history of cycloidal gearbox development, several patents have been filed for various designs and applications. Some notable patents include:

  • Harmonic Drive: Ralph B. Heath’s patent for the “Harmonic Drive” (US Patent 2,906,143), filed in 1957, is one of the most famous patents related to cycloidal gear systems. This patent introduced the concept of a high-precision reduction gear mechanism using flexible components.
  • Cycloidal Drive Mechanism: A patent by James Watt for a “Cycloidal Drive Mechanism” (GB Patent 1812), dating back to the 18th century, is often cited as one of the early references to cycloidal motion and gears.
  • Planetary Roller Transmission: US Patent 3,671,927 by C.F. Kafesjian and H. Blumenstock introduced a “Planetary Roller Transmission” in 1972, describing a cycloidal drive mechanism with planetary motion.
  • Cycloidal Speed Reducer: A patent for a “Cycloidal Speed Reducer” (US Patent 5,588,583) was granted to Richard J. Pieprzak in 1996, focusing on an improved design of cycloidal gears for various applications.

These patents represent a small sample of the numerous innovations and designs related to cycloidal gear systems that have been patented over the years. Patents play a significant role in protecting and promoting innovation in the field of gearbox technology.

cycloidal gearbox

Principle of Cycloidal Gearing

Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.

The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.

As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.

Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.

China OEM Suit Impact and Loading Situations Cycloidal Gearbox with Foot Mounting   cycloidal gearbox	China OEM Suit Impact and Loading Situations Cycloidal Gearbox with Foot Mounting   cycloidal gearbox
editor by CX 2024-05-14

China Professional Suit Impact and Loading Situations Cycloidal Gearbox synchromesh gearbox

Product Description

Suit Impact and Loading Situations Cycloidal Gearbox

< ABOUT TILI

 

Technical data

 

Product Name Suit Impact and Loading Situations Cycloidal Gearbox
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Calculation of Reduction Ratio in a Cycloidal Gearbox

The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

Reduction Ratio = (7 + 14) / 14 = 1.5

This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

cycloidal gearbox

Noise and Vibration Considerations in Cycloidal Gearboxes

Cycloidal gearboxes are generally known for their smooth and quiet operation. However, like any mechanical system, they can still exhibit some level of noise and vibration. Here are the key factors to consider:

  • Gear Design: The unique rolling contact design of cycloidal gears contributes to their relatively low noise levels. The teeth engagement is gradual and continuous, reducing impact forces and noise.
  • Lubrication: Proper lubrication is essential to minimize friction and noise. Using high-quality lubricants and maintaining proper lubrication levels can help reduce noise and vibration in cycloidal gearboxes.
  • Precision Manufacturing: Precise manufacturing processes and tight tolerances can help minimize irregularities in gear meshing, which can contribute to noise and vibration.
  • Load Distribution: Proper load distribution among multiple lobes in the cycloidal mechanism can help prevent localized stress concentrations that could lead to vibrations and noise.
  • Bearing Quality: High-quality bearings can contribute to smooth operation and reduce vibrations that could be transmitted to the gearbox housing.
  • Mounting and Installation: Proper mounting and alignment of the gearbox are important to ensure that it operates smoothly and without excessive vibrations.

While cycloidal gearboxes are designed to minimize noise and vibration, it’s important to consider the specific application, environmental conditions, and operating parameters. Regular maintenance, proper lubrication, and selecting the appropriate gearbox size and type can all contribute to reducing noise and vibration levels in cycloidal gearboxes.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China Professional Suit Impact and Loading Situations Cycloidal Gearbox   synchromesh gearbox	China Professional Suit Impact and Loading Situations Cycloidal Gearbox   synchromesh gearbox
editor by CX 2024-05-14

China wholesaler One-Button CZPT Shaft Output Cycloidal Gearbox cvt gearbox

Product Description

One-Button CHINAMFG Shaft Output Cycloidal Gearbox

< ABOUT TILI

 

Technical data

 

Product Name One-Button CHINAMFG Shaft Output Cycloidal Gearbox
Power 0.18KW~90KW    
Torque 120Nm~30000Nm
Running direction Forward and reverse
Gear material Cast iron
Noise test Below 65dB
Brand of bearings C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 90% (depends on the transmission stage)
Installation type  Foot plate horizontal installation,  flange type vertical installation;
Input method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Motor, Machinery, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Cycloidal
Customization:
Available

|

Customized Request

.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}

Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

cycloidal gearbox

Materials Used in Manufacturing Cycloidal Gearboxes

Cycloidal gearboxes are constructed using a variety of materials to ensure durability, strength, and efficient operation. Some common materials used include:

  • Steel: Steel is a popular choice due to its high strength and durability. It can withstand heavy loads and provides excellent wear resistance, making it suitable for industrial applications.
  • Aluminum: Aluminum is chosen for its lightweight properties and corrosion resistance. It’s often used in applications where weight is a concern, such as aerospace and robotics.
  • Cast Iron: Cast iron offers good heat dissipation and is known for its high resistance to wear and shock. It’s commonly used in heavy-duty applications that require high torque and strength.
  • Alloys: Various alloy combinations can be used to enhance specific properties such as corrosion resistance, heat resistance, and strength.
  • Plastics and Composites: In some cases, plastic or composite materials may be used, particularly in applications where low noise, lightweight construction, and corrosion resistance are essential.

The material selection depends on factors like the application’s torque, speed, environmental conditions, and desired performance characteristics. Each material offers a unique set of advantages, allowing cycloidal gearboxes to be customized to meet diverse industrial needs.

cycloidal gearbox

History of Cycloidal Gear System Development

The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:

  • Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
  • Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
  • Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
  • Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
  • Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
  • Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
  • Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.

The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.

cycloidal gearbox

Common Applications of Cycloidal Gearboxes

Cycloidal gearboxes find their application in various industries and scenarios where their unique features are advantageous:

  • Robotics: Cycloidal gearboxes are often used in robotic joints and manipulators due to their compact size, high torque capacity, and precision movement.
  • Conveyor Systems: Their ability to handle heavy loads and provide accurate motion makes cycloidal gearboxes suitable for conveyor systems in industries such as manufacturing, food processing, and material handling.
  • Aerospace: In aerospace applications, cycloidal gearboxes are used in satellite mechanisms, aerospace actuators, and precision motion control systems.
  • Medical Devices: The compact design and precise motion capabilities of cycloidal gearboxes are beneficial in medical equipment such as surgical robots and diagnostic devices.
  • Textile Industry: Cycloidal gearboxes are utilized in textile machines for their ability to provide accurate and synchronized movement in the weaving and knitting processes.
  • Automotive: Some automotive applications, such as sunroof mechanisms and power seats, can benefit from the compact size and high torque capacity of cycloidal gearboxes.
  • Printing Industry: The precision and reliability of cycloidal gearboxes are important in printing presses to ensure accurate paper feeding and positioning.
  • Packaging Machinery: In packaging equipment, cycloidal gearboxes can provide the required torque and accuracy for tasks like sealing, labeling, and filling.

These are just a few examples of where cycloidal gearboxes are commonly used, demonstrating their versatility and adaptability across various industries.

China wholesaler One-Button CZPT Shaft Output Cycloidal Gearbox   cvt gearbox	China wholesaler One-Button CZPT Shaft Output Cycloidal Gearbox   cvt gearbox
editor by CX 2024-05-14

China manufacturer Worm Shaft Reducer Wpo Series Worm Gearbox for Pile Drivers gearbox design

Product Description

Product Description

We are manufacturer and exporter of Worm gear speed reducer, helical gear speed reducer, worm helical gear speed reducer, speed variator, cyclo-drive gearboxes, couplings, door/gate operators.

1 Made of high quality cast iron, light weight and non-rusting

2 Large output torque and high radiating efficiency

3 Smooth running and low noise

4 Good-looking appearance, durable service life and small volume

5 Suitable for omnibearing installation

 

Company Profile

l  The largest manufacturer and exporter of worm gear reducers in Asia.

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

We have 600 workers in our factory, which covers 70,000 square CHINAMFG in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

Looking CHINAMFG to meeting you in HangZhou, China.
 

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Machinery
Function: Distribution Power, Change Drive Direction, Speed Changing
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Stepless
Customization:
Available

|

Customized Request

cycloidal gearbox

Suitability of Cycloidal Gearboxes for High-Torque Applications

Cycloidal gearboxes are well-suited for high-torque applications due to their unique design and mechanical advantages. Here’s why they are suitable:

  • Multiple Engagement Points: Cycloidal gearboxes have multiple teeth in contact at any given moment, distributing the load over a larger area. This reduces wear and stress on individual teeth, making them capable of handling high torque.
  • High Load-Carrying Capacity: The design of the cycloidal mechanism, with its large number of pins and rollers, provides high load-carrying capacity. This makes them capable of transmitting significant torque without failure.
  • Tight Tolerances: The precision and tight tolerances in the construction of cycloidal gearboxes ensure smooth and efficient power transmission even under heavy loads.
  • Compact Design: Cycloidal gearboxes achieve high torque in a relatively compact size. This is particularly advantageous in applications where space is limited.
  • High Gear Ratio: Cycloidal gearboxes can achieve high gear ratios, allowing them to convert lower input speeds into higher output torque, which is essential in high-torque applications.

These factors make cycloidal gearboxes a reliable choice for various high-torque applications across industries such as heavy machinery, robotics, material handling, and more.

cycloidal gearbox

Use of Cycloidal Gearboxes in Precision Applications

Cycloidal gearboxes are well-suited for precision applications due to their unique design and capabilities. Here’s why they are used in precision settings:

  • High Positional Accuracy: Cycloidal gearboxes offer high positional accuracy, making them suitable for applications that require precise positioning and movement.
  • Backlash Reduction: The design of cycloidal gearboxes minimizes backlash, ensuring that there is minimal play between gears. This is crucial for maintaining accuracy in precision applications.
  • Smooth and Controlled Motion: Cycloidal gearboxes provide smooth and controlled motion with minimal vibration, which is essential for delicate operations and precision machinery.
  • Compact Design: Their compact design allows cycloidal gearboxes to be integrated into tight spaces without sacrificing performance. This is especially valuable in applications where space is limited.
  • Repeatable Performance: Cycloidal gearboxes offer consistent and repeatable performance, which is vital for maintaining precision over multiple cycles.
  • Low Backlash: The low backlash characteristic of cycloidal gearboxes ensures that there is minimal lost motion, contributing to their precision performance.
  • High Torque Density: Despite their compact size, cycloidal gearboxes can handle high torque loads, making them suitable for applications that require both precision and power.
  • Reduced Wear: The rolling contact design of cycloidal gears reduces wear and extends the lifespan of the gearbox, which is crucial for precision applications that demand consistent performance over time.

Overall, cycloidal gearboxes are a reliable choice for precision applications that require accurate positioning, controlled motion, and consistent performance.

cycloidal gearbox

Disadvantages of Using a Cycloidal Gearbox

While cycloidal gearboxes offer various advantages, they also come with some disadvantages that should be considered:

  • Lower Efficiency at High Speeds: Cycloidal gearboxes can experience a decrease in efficiency at high speeds due to increased friction and rolling resistance.
  • Complex Design: The internal arrangement of pins, lobes, and bearings can result in a relatively complex design, which may lead to higher manufacturing costs and maintenance challenges.
  • Limited Gear Ratio Range: Cycloidal gearboxes might have limitations in terms of achieving very high gear ratios, which can impact their suitability for certain applications.
  • Cost: The specialized design and precision manufacturing involved in producing cycloidal gearboxes can lead to higher upfront costs compared to other gearbox types.
  • Noise Generation: While generally quieter than some other types of gearboxes, cycloidal gearboxes can still produce noise during operation, which might need to be addressed in noise-sensitive applications.
  • Availability: Cycloidal gearboxes might not be as widely available as other gearbox types, potentially leading to longer lead times for procurement and replacement parts.
  • Limited Backlash Adjustability: While cycloidal gearboxes have minimal backlash, adjusting or fine-tuning the backlash might be more challenging compared to other gearbox types.

Despite these disadvantages, cycloidal gearboxes remain a valuable choice for specific applications where their unique advantages outweigh the drawbacks.

China manufacturer Worm Shaft Reducer Wpo Series Worm Gearbox for Pile Drivers   gearbox design		China manufacturer Worm Shaft Reducer Wpo Series Worm Gearbox for Pile Drivers   gearbox design
editor by CX 2024-05-13

China high quality Mvf (fcpdk) Stainless Light Weight Worm Reducer Cartoning and Boxing Machines Gearbox with Great quality

Product Description

Product Description

FCPDK (center distance mm):

63A 85 110

1.Made of high-quality aluminium alloy,light weight and non-rusting
2.large output torque
3. smooth running and low noise
4.high radiating efficiency
5. goo-looking appearance,durable sevices life and small volume
6. suitable for omnibearing installation 

 

Company Profile

 

l  The largest manufacturer and exporter of worm gear reducers in Asia.

 

l  Established in 1976, we transformed from a county owned factory to private 1 in 1996. HangZhou SINO-DEUTSCH POWER TRANSMISSION EQUIPMENT CO.,LTD is our new name since 2001.

 

l  We are the first manufacturer of reducers and gearboxes in China who was given export license since year 1993.

 

l  “Fixedstar” brand gearboxes and reducers are the first owner of CHINA TOP BRAND and Most Famous Trade Mark for reducers.

First to achieve ISO9001 and CE Certificate among all manufacturers of gearboxes in China.

 

As a professional manufacturer of worm gearbox and worm gear reducers in China, we mainly produce reduction gearbox,aluminum case worm gearboxes,arc gear cylindrical worm gearboxes, worm gear reducers, in line helical gearboxes, and cyclo drive reducers, etc. These products feature rational structure, stable performance, and reliable quality, and so on. They are widely used in power, mining, metallurgy, building material, chemical, food, printing, ceramic, paper-making, tobacco, and other industries.

 

We have 600 workers in our factory, which covers 70,000 square CHINAMFG in HangZhou. We have been making 2,500 units of reducers everyday since 2012. We are proudly exporting 70% of our products to more than 40 countries all over the word. Our customers come from Italy, Germany, USA, Canada, Spain, UK, Mexico, Brazil, Argentina, Turkey, Singapore and other main industrial countries in the world. 30% of them are OEM made for direct manufacturers of other products. 

 

We warmly welcome customers from other parts of the world to visit us. Seeing is believing. We are very confident that after visiting our facility, you will have confidence on our products. We have the latest automatic equipments and experienced workers to ensure the stable quality and large output. We have the most sophisticated technical and engineering team to support most demanding requirement on standard and OEM products.

 

Looking CHINAMFG to meeting you in HangZhou, China.

/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

Application: Reducer
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Oscillating Base Type
Step: Stepless
Type: Worm and Wormwheel
Customization:
Available

|

Customized Request

cycloidal gearbox

Calculation of Reduction Ratio in a Cycloidal Gearbox

The reduction ratio in a cycloidal gearbox can be calculated using the following formula:

Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins

In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.

For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:

Reduction Ratio = (7 + 14) / 14 = 1.5

This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.

cycloidal gearbox

Assembling and Disassembling a Cycloidal Gearbox

Assembling and disassembling a cycloidal gearbox requires careful attention to detail and precision. The process can vary depending on the specific design of the gearbox, but the general steps involve:

  1. Preparation: Gather all the necessary tools, components, and safety equipment for the assembly or disassembly process. Ensure a clean and organized workspace.
  2. Disassembly: To disassemble a cycloidal gearbox, follow these steps:
    • Remove any external components or covers to access the gearbox internals.
    • Identify and mark the positions of all components for reassembly.
    • Release any locking mechanisms or fasteners that hold the gearbox components together.
    • Remove each component carefully, starting from the outermost layers and moving inward.
  3. Cleaning and Inspection: Clean all components thoroughly using appropriate cleaning agents. Inspect each part for wear, damage, or any signs of degradation. Replace any components that are worn out or damaged.
  4. Reassembly: To assemble the cycloidal gearbox, follow these steps:
    • Begin by assembling the internal components in the reverse order of disassembly.
    • Apply lubrication to the gears and other moving parts as recommended by the manufacturer.
    • Follow the markings made during disassembly to ensure correct positioning and alignment of components.
    • Gradually secure each component with the appropriate fasteners, ensuring proper torque settings.
    • Reattach any external covers or components that were removed earlier.
  5. Testing: After reassembly, perform functional tests to ensure that the gearbox operates smoothly and without any issues. Check for any abnormal noises, vibrations, or irregular movements.
  6. Final Checks: Double-check all fasteners, connections, and alignments. Verify that the gearbox functions as intended and meets performance specifications.
  7. Documentation: Keep detailed records of the assembly process, including torque settings, markings, and any adjustments made during reassembly. This documentation will be useful for future maintenance or repairs.

It’s important to note that cycloidal gearboxes can have complex designs, and the exact procedure for assembly and disassembly may vary. Always refer to the manufacturer’s documentation and guidelines for specific instructions related to your gearbox model.

cycloidal gearbox

How Does a Cycloidal Gearbox Work?

A cycloidal gearbox operates on the principle of cycloidal motion to transmit rotational power. It consists of a set of components that work together to achieve smooth and efficient motion transmission:

  1. High-Speed Input Shaft: The gearbox is connected to a high-speed input shaft, typically driven by an electric motor or another power source.
  2. Cycloidal Pins or Rollers: Surrounding the input shaft are a series of cycloidal pins or rollers arranged in a circular pattern. These pins interact with the lobed profiles of the outer stationary ring.
  3. Outer Stationary Ring: The outer ring remains stationary and contains lobed profiles. The lobes are designed in a way that allows them to engage with the cycloidal pins as they rotate.
  4. Motion Transmission: As the input shaft rotates, it causes the cycloidal pins to move along the circular path. The interaction between the cycloidal pins and the lobed profiles of the outer ring results in a unique motion known as epicycloidal or hypocycloidal motion.

This motion generates torque that is transferred from the input shaft to the output shaft of the gearbox. The main advantage of a cycloidal gearbox is its ability to provide high torque output in a compact design. The multiple points of contact between the pins and the lobes distribute the load, enhancing the gearbox’s load-carrying capacity.

Cycloidal gearboxes are known for their smooth and controlled motion, making them suitable for applications requiring precise positioning and high torque capabilities, such as robotics, automation, and industrial machinery.

China high quality Mvf (fcpdk) Stainless Light Weight Worm Reducer Cartoning and Boxing Machines Gearbox   with Great quality China high quality Mvf (fcpdk) Stainless Light Weight Worm Reducer Cartoning and Boxing Machines Gearbox   with Great quality
editor by CX 2024-05-10