Product Description
1400 rpm best prices cycloidal drive electric gear box reduction motor speed planetary reducer transmission gearbox
< ABOUT TILI
Technical data
Product Name | 1400 rpm best prices cycloidal drive electric gear box reduction motor speed planetary reducer transmission gearbox |
Power | 0.18KW~90KW |
Torque | 120Nm~30000Nm |
Running direction | Forward and reverse |
Gear material | Cast iron |
Noise test | Below 65dB |
Brand of bearings | C&U bearing, ZWZ, LYC, HRB, CHINAMFG , etc |
Brand of oil seal | NAK or other brand |
Temp. rise (MAX) | 40ºC |
Temp. rise (Oil)(MAX | 50ºC |
Vibration | ≤20µm |
Housing hardness | HBS190-240 |
Lubricating oil | GB L-CKC220-460, Shell Omala220-460 |
Heat treatment | Carburizing, Quenching etc |
Efficiency | 90% (depends on the transmission stage) |
Installation type | Foot plate horizontal installation, flange type vertical installation; |
Input method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Installation Instructions
Company Profile
< WORKSHOP
< QUALITY CONTROL
Certifications
Packaging & Shipping
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.
Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.
Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.
Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.
Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements
Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery
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Application: | Motor, Machinery, Agricultural Machinery |
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Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
Layout: | Cycloidal |
Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Calculation of Reduction Ratio in a Cycloidal Gearbox
The reduction ratio in a cycloidal gearbox can be calculated using the following formula:
Reduction Ratio = (Number of Input Pins + Number of Output Pins) / Number of Output Pins
In a cycloidal gearbox, the input pins engage with the lobes of the cam disc, while the output pins are engaged with the cycloidal pins of the output rotor. The reduction ratio determines the relationship between the number of input and output pins engaged at any given time.
For example, if a cycloidal gearbox has 7 input pins and 14 output pins engaged, the reduction ratio would be:
Reduction Ratio = (7 + 14) / 14 = 1.5
This means that for every 1 revolution of the input pins, the output rotor will complete 1.5 revolutions. The reduction ratio is a key parameter that influences the output speed and torque of the cycloidal gearbox.
History of Cycloidal Gear System Development
The history of cycloidal gear systems dates back to ancient times, with various forms of non-circular gears being used for specialized applications. The concept of the cycloidal gear system as we know it today, however, has evolved over centuries of engineering and innovation:
- Ancient Roots: The concept of using non-circular gears can be traced back to ancient civilizations, where devices like the “Antikythera Mechanism” (c. 150-100 BC) employed non-circular gear arrangements.
- Cam Mechanisms: During the Renaissance, engineers and inventors like Leonardo da Vinci explored mechanisms involving cams and followers, which are precursors to modern cycloidal gears.
- Cycloidal Motion Studies: In the 19th century, engineers and mathematicians like Franz Reuleaux and Robert Willis studied and developed mechanisms based on the principles of cycloidal motion.
- Early Cycloidal Gearboxes: The development of cycloidal gear systems gained momentum in the late 19th and early 20th centuries, with inventors like Emile Alluard and Louis André creating early forms of cycloidal gear mechanisms and gearboxes.
- Cycloidal Drive: The term “cycloidal drive” was coined by James Watt in the 18th century, referring to mechanisms that produce a motion resembling a rolling circle.
- Modern Cycloidal Gearboxes: The development of modern cycloidal gearboxes was further advanced by engineers like Ralph B. Heath, who patented the “Harmonic Drive” in the 1950s. This invention marked a significant step in the advancement and commercialization of precision cycloidal gear systems.
- Advancements and Applications: Over the decades, cycloidal gear systems have found applications in robotics, aerospace, automation, and other fields that require compactness, precision, and high torque capabilities.
The history of cycloidal gear system development reflects the contributions of many engineers and inventors who have refined and advanced the technology over time. Today, cycloidal gearboxes continue to play a crucial role in various industries and applications.
Principle of Cycloidal Gearing
Cycloidal gearing is a mechanism that utilizes the unique shape of cycloidal discs to achieve motion transmission. The principle involves the interaction between two main components: the input disc and the output disc.
The input disc has lobes with pins, while the output disc has lobes with matching holes. The lobes on both discs are not perfectly circular but are shaped in a cycloidal profile. As the input disc rotates, the pins on its lobes engage with the holes in the output disc’s lobes.
As the input disc rotates, the pins move along the cycloidal paths, causing the output disc to rotate. The interaction between the pins and the holes results in smooth and continuous motion transfer. The unique shape of the cycloidal profile ensures that there is always at least one point of contact between the pins and the holes, allowing for efficient torque transmission and reduced wear.
Cycloidal gearing provides advantages such as high torque capacity, compact size, and precision motion. However, due to the complex shape of the components and the continuous engagement, manufacturing and assembly of cycloidal gearboxes can be intricate.
editor by CX 2024-04-16
China high quality High Speed Shaft 1.2/1.5/2.0 Pull Back Standard Spring Gear Box Toy Accessories Pull-Back Gear Assembly Machine supplier
Product Description
High Speed Shaft 1.2/1.5/2.0 Pull Back Standard Spring Gear Box
Toy Accessories Pull-Back Gear Assembly Machine
This is a special fully automatic assembly machine for 1.5mm pull back
gear box toys. It adopts the latest technology to assembly the bottom cover,
small gearbox, gearbox, iron shaft and upper cover by fully automatic,which
saves labor and improves work efficiency.
The whole production line is from feeding, sorting, assembling, to optical fiber
detection of accessories, rejecting defective products, and finally to the discharge
of qualified finished products, realizing automatic production, stable and efficient,
high compatibility, and can effectively improve market competitiveness.
Machine Size |
L2666*W1960*H1952mm |
Output |
1700-1800pcs /hour |
Voltage |
220V |
Power |
10 KW |
Control Mode |
PLC Control |
Fuselage material |
Aluminium alloy |
Special requirement |
Different sizes are optional |
1. Automatically Delivering all the parts of iron wheel by vibration.
2. The Diameter of the iron wheel could be 26.32.34.
3. Adopts the latest technology to assembly all the parts by full automatically.
4.Detecting the defective products by optical fiber accurately and automatically.
5. Equipment with high production efficiency, and can have multiple machines for 1 operator,
effectively reducing manual operation costs.
1. Q: How is the after-sale service?
A: We provide 1 year guaranty and technical support lifetime. All parts of the machine can be replaced for free within 1 year if broken. (excluding error operation)
2. Q: Is it difficult to install the machine?
A: The work shop shore prepare full facility such as power and air compressor. For the first installation, our engineer will be sent to set machine and do the machine training as long as manual instruction. If the further problems come out, we can provide video instruction as well.
3. Q: What’s the machine lead time?
A: For the standard machines, we can delivery within 30 days. If it is customized by customer (OEM), the lead time is 35-55 days.
Application: | Machinery, Toy |
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Function: | Speed Changing |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Four-Step |
Customization: |
Available
| Customized Request |
---|
The Advantages of Using a Cyclone Gearbox
Using a cycloidal gearbox to drive an input shaft is a very effective way to reduce the speed of a machine. It does this by reducing the speed of the input shaft by a predetermined ratio. It is capable of very high ratios in relatively small sizes.
Transmission ratio
Whether you’re building a marine propulsion system or a pump for the oil and gas industry, there are certain advantages to using cycloidal gearboxes. Compared to other gearbox types, they’re shorter and have better torque density. These gearboxes also offer the best weight and positioning accuracy.
The basic design of a cycloidal gearbox is similar to that of a planetary gearbox. The main difference is in the profile of the gear teeth.
Cycloid gears have less tooth flank wear and lower Hertzian contact stress. They also have lower friction and torsional stiffness. These advantages make them ideal for applications that involve heavy loads or high-speed drives. They’re also good for high gear ratios.
In a cycloidal gearbox, the input shaft drives an eccentric bearing, while the output shaft drives the cycloidal disc. The cycloidal disc rotates around a fixed ring, and the pins of the ring gear engage the holes in the disc. The pins then drive the output shaft as the disc rotates.
Cycloid gears are ideal for applications that require high gear ratios and low friction. They’re also good for applications that require high torsional stiffness and shock load resistance. They’re also suitable for applications that require a compact design and low backlash.
The transmission ratio of a cycloidal gearbox is determined by the number of lobes on the cycloidal disc. The n=n design of the cycloidal disc moves one lobe per revolution of the input shaft.
Cycloid gears can be manufactured to reduce the gear ratio from 30:1 to 300:1. These gears are suitable for high-end applications, especially in the automation industry. They also offer the best positioning accuracy and backlash. However, they require special manufacturing processes and require non-standard characteristics.
Compressive force
Compared with conventional gearboxes, the cycloidal gearbox has a unique set of kinematics. It has an eccentric bearing in a rotating frame, which drives the cycloidal disc. It is characterized by low backlash and torsional stiffness, which enables geared motion.
In this study, the effects of design parameters were investigated to develop the optimal design of a cycloidal reducer. Three main rolling nodes were studied: a cycloidal disc, an outer race and the input shaft. These were used to analyze the motion related dynamic forces, which can be used to calculate stresses and strains. The gear mesh frequency was calculated using a formula, which incorporated a correction factor for the rotating frame of the outer race.
A three-dimensional finite element analysis (FEA) study was conducted to evaluate the cycloidal disc. The effects of the size of the holes on the disc’s induced stresses were investigated. The study also looked at the torque ripple of a cycloidal drive.
The authors of this study also explored backlash distribution in the output mechanism, which took into account the machining deviations and structure and geometry of the output mechanism. The study also looked at the relative efficiency of a cycloidal reducer, which was based on a single disc cycloidal reducer with a one-tooth difference.
The authors of this study were able to deduce the contact stress of the cycloidal disc, which is calculated using the material-based contact stiffness. This can be used to determine accurate contact stresses in a cycloidal gearbox.
It is important to know the ratios needed for calculation of the bearing rate. This can be calculated using the formula f = k (S x R) where S is the volume of the element, R is the mass, k is the contact stiffness and f is the force vector.
Rotational direction
Unlike the conventional ring gear which has a single axis of rotation, cycloidal gearbox has three rotational axes which are parallel and are located in a single plane. A cycloidal gearbox has excellent torsional stiffness and shock load capacity. It also ensures constant angular velocity, and is used in high-speed gearbox applications.
A cycloidal gearbox consists of an input shaft, a drive member and a cycloidal disc. The disc rotates in one direction, while the input shaft rotates in the opposite direction. The input shaft eccentrically mounts to the drive member. The cycloidal disc meshes with the ring-gear housing, and the rotational motion of the cycloidal disc is transferred to the output shaft.
To calculate the rotational direction of a cycloidal gearbox, the cycloid must have the correct angular orientation and the centerline of the cycloid should be aligned with the center of the output hole. The cycloid’s shortest length should be equal to the radius of the pin circle. The cycloid’s largest radius should be the size of the bearing’s exterior diameter.
A single-stage gear will not have much space to work with, so you’ll need a multistage gear to maximize space. This is also the reason that cycloid gears are usually designed with a shortened cycloid.
To calculate the most efficient tooth profile for a cycloidal gear, a new method was devised. This method uses a mathematical model that uses the cycloid’s rotational direction and a few other geometric parameters. Using a piecewise function related to the distribution of pressure angle, the cycloid’s most efficient profile is determined. It is then superimposed on the theoretical profile. The new method is much more flexible than the conventional method, and can adapt to changing trends of the cycloidal profile.
Design
Several designs of cycloidal gearboxes have been developed. These gearboxes have a large reduction ratio in one stage. They are mainly used for heavy machines. They provide good torsional stiffness and shock load capacity. However, they also have vibrations at high RPM. Several studies have been conducted to find a solution to this problem.
A cycloidal gearbox is designed by calculating the reduction ratio of a mechanism. This ratio is obtained by the size of the input speed. This is then multiplied by the reduction ratio of the gear profile.
The most important factor in the design of a cycloidal gearbox is the load distribution along the width of the gear. Using this as a design criterion, the amplitude of vibration can be reduced. This will ensure that the gearbox is working properly. In order to generate proper mating conditions, the trochoidal profile on the cycloidal disc periphery must be defined accurately.
One of the most common forms of cycloidal gears is circular arc toothing. This is the most common type of toothing used today.
Another form of gear is the hypocycloid. This form requires the rolling circle diameter to be equal to half the base circle diameter. Another special case is the point tooth form. This form is also called clock toothing.
In order to make this gear profile work, the initial point of contact must remain fixed to the edge of the rolling disk. This will generate the hypocycloid curve. The curve is traced from this initial point.
To investigate this gear profile, the authors used a 3D finite element analysis. They used the mathematical model of gear manufacturing that included kinematics parameters, output moment calculations, and machining steps. The resulting design eliminated backlash.
Sizing and selection
Choosing a gearbox can be a complex task. There are many factors that need to be taken into account. You need to determine the type of application, the required speed, the load, and the ratio of the gearbox. By gaining this information, you can find a solution that works best for you.
The first thing you need to do is find the proper size. There are several sizing programs available to help you determine the best gearbox for your application. You can start by drawing a cycloidal gear to help you create the part.
During sizing, it is important to consider the environment. Shock loads, environmental conditions, and ambient temperatures can increase wear on the gear teeth. The temperature also has a significant impact on lubrication viscosities and seal materials.
You also need to consider the input and output speed. This is because the input speed will change your gearbox ratio calculations. If you exceed the input speed, you can damage the seals and cause premature wear on the shaft bearings.
Another important aspect of sizing is the service factor. This factor determines the amount of torque the gearbox can handle. The service factor can be as low as 1.4, which is sufficient for most industrial applications. However, high shock loads and impact loads will require higher service factors. Failure to account for these factors can lead to broken shafts and damaged bearings.
The output style is also important. You need to determine if you want a keyless or keyed hollow bore, as well as if you need an output flange. If you choose a keyless hollow bore, you will need to select a seal material that can withstand the higher temperatures.
editor by CX 2023-11-08
China High Quality Sewing Machine Speed Cycloidal Reducer for Sale PVC Reducer 3/4 Inch Gear Box Transmission Box Gear Box with Engine cycloidal gearbox efficiency
Product Description
High Quality Sewing Machine Speed Cycloidal Reducer for Sale PVC Reducer 3/4 Inch Gear Box Transmission Box Gear Box with Engine
Quick Details:
Type: XB series Cycloidal Pin Wheel Speed Reducer
Input Speed: 1000-1500rmp
Output Speed: 0.3-280rpm
Certification: ISO9001 CE
Ex Power:0.09-132KW
Warranty: 1Years
US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
###
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
---|
US $10-99 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Stepless |
###
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
---|
How to Calculate Transmission Ratio for a Cycloidal Gearbox
Using a cycloidal gearbox can be very useful in a wide variety of situations. However, it’s important to understand how to use it properly before implementing it. This article discusses the benefits of using a cycloidal gearbox, how to calculate the transmission ratio, and how to determine the effects of dynamic and inertial forces on the gearbox.
Dynamic and inertial effects
Various studies have been done to study the dynamic and inertial effects of cycloidal gearboxes. These studies have been performed using numerical, analytical and experimental methods. Depending on the nature of the load and its distribution along the gear, a variety of models have been developed. These models use finite element method to determine accurate contact stresses. Some of these models have been developed to address the nonlinear elasticity of contacts.
Inertial imbalance in a cycloidal gearbox causes vibration and can affect the efficiency of the device. This can increase mechanical losses and increase wear and tear. The efficiency of the device also depends on the torque applied to the cycloidal disk. The effectiveness of the device increases as the load increases. Similarly, the nonlinear contact dynamics are also associated with an increase in efficiency.
A new model of a cycloidal reducer has been developed to predict the effects of several operational conditions. The model is based on rigid body dynamics and uses a non-linear stiffness coefficient. The model has been validated through numerical and analytical methods. The model offers drastic reduction in computational costs. The model allows for a quick analysis of several operational conditions.
The main contribution of the paper is the investigation of the load distribution on the cycloidal disc. The study of this aspect is important because it allows for an analysis of the rotating parts and stresses. It also provides an indication of which gear profiles are best suited for optimizing torque transmission. The study has been conducted with a variety of cycloidal gearboxes and is useful in determining the performance of different types of cycloidal gearboxes.
To study the load distribution on the cycloidal disc, the authors investigated the relationship between contact force, cycloidal gearboxes and different gear profiles. They found that the non-linear contact dynamics have a large impact on the efficiency of a cycloidal gearbox. The cycloidal gearbox is an ideal solution for applications that involve highly dynamic servos. It can also be used in machine tool applications and food processing industries.
The study found that there are three common design principles of cycloidal reducers. These are the contact force distribution, the speed reduction and the trochoidal profile of the cycloidal disc. The trochoidal profile has to be defined carefully to ensure correct mating of the rotating parts. The trochoidal profile provides an indication of which gear profiles are best for optimizing torque transmission. The contact force distribution can be improved by refining the mesh along the disc’s width.
As the input speed increases, the efficiency of the reducer increases. This is because contact forces are constantly changing in magnitude and orientation. A cycloidal reducer with a one tooth difference can reduce input speed by up to 87:1 in a single stage. It also has the ability to handle high-cycle moves without backlash.
Transmission ratio calculation
Getting the correct transmission ratio calculation for a cycloidal gearbox requires a good understanding of what a gearbox is, as well as the product that it is being used for. The correct ratio is calculated by dividing the output speed of the output gear by the input speed of the input gear. This is usually accomplished by using a stopwatch. In some cases, a catalog or product specification may be required. The correct ratio is determined by a combination of factors, such as the amount of torque applied to the mechanism, as well as the size of the gears involved.
A cycloidal gear is a type of gear tooth profile that can be represented using a spline. It is also possible to model a gear with a cycloidal profile by using a spline to connect points against the beginning of a coordinate system. This is important in the design and functionality of a gear.
There are many different gears used in machines and devices. These include the herringbone gear, the helical gear and the spiral bevel gear. The best transmission ratios are typically obtained with a cycloidal gearbox. In addition to ensuring the accuracy of positioning, a cycloidal gearbox provides excellent backlash. Cycloid gears have a high degree of mechanical efficiency, low friction, and minimal moment of inertia.
A cycloidal gearbox is often referred to as a planetary gearbox, though it is technically a single-stage gearbox. In addition to having a ring gear, the gearbox has an eccentric bearing that drives the cycloidal disc in an eccentric rotation. This makes the cycloidal gearbox a good choice for high gear ratios in compact designs.
The cycloid disc is the key element of a cycloidal gearbox. The cycloid disc has n=9 lobes, and each lobe of the disc moves by a lobe for every revolution of the drive shaft. The cycloid disc is then geared to a stationary ring gear. The cycloidal disc’s lobes act like teeth on the stationary ring gear.
There are many different gears that are classified by the profile of the gear teeth. The most common gears are the involute and helical gears. Most motion control gears include spur designs. However, there are many other types of gears that are used in various applications. The cycloidal gear is one of the more complicated gears to design. The cycloid disc’s outline can be represented using markers or smooth lines, though a scatter chart will also do.
The cycloid disc’s lobes rotate on a reference pitch circle of pins. These pins rotate 40 deg during the eccentric rotation of the drive shaft. The pins rotate around the disc to achieve a steady rotation of the output shaft.
The cycloid disc’s other obvious, and possibly more important, feature is the’magic’ number of pins. This is the number of pins that protrude through the face of the disc. The disc has holes that are larger than the pins. This allows the pins to protrude through the disc and attach to the output shaft.
Application
Whether you’re building a robot drive or you’re simply looking for a gearbox to reduce the speed of your vehicle, a cycloidal gearbox is a great way to achieve a high reduction ratio. Cycloidal gearboxes are a low-friction, lightweight design that has an extremely stable transmission. They are suitable for industrial robots and can be used in many applications, including positioning robots.
Cycloidal gearboxes reduce speed by using eccentric motion. The eccentric motion enables the entire internal gear to rotate in wobbly cycloidal motion, which is then translated back into circular rotation. This eliminates the need for stacking gear stages. Cycloidal gearboxes also have less friction, higher strength, and greater durability than conventional gearboxes.
The cycloidal gearbox is also used in a number of applications, including marine propulsion systems, and robot drives. Cycloidal gearboxes reduce vibration by using offset gearing to cancel out vibrations.
Cycloidal gears have lower friction, higher strength, and better torsional stiffness than involute gears. They also have a reduced Hertzian contact stress, making them better than involute gears for use with shock loads. They also have a smaller size and weight than conventional gearboxes, and they have a higher reduction ratio than involute gears.
Cycloidal gears are typically used to reduce the speed of motors, but they also offer a number of other advantages. Cycloidal gearboxes have a smaller footprint than other gearboxes, allowing them to fit into confined spaces. They also have low backlash, allowing for precise movement. Cycloidal gears have a higher efficiency, resulting in lower power requirements and lower wear.
The cycloidal disc is one of the most important components of the gearbox. Cycloidal discs are normally designed with a short cycloid, which minimizes the eccentricity of the disc. They are also designed with a shortened flank, resulting in better strength and less stress concentration. Cycloidal discs are typically geared to a stationary ring gear. The cycloid is designed to roll around the stationary ring pins, which push against the circular holes in the disc. Cycloidal gearboxes typically employ two degrees of shift.
Cycloidal drives are ideal for heavy load applications. They also have high torsional stiffness, which makes them highly resistant to shock loads. Cycloidal drives also offer a high reduction ratio, which can be achieved without the need for a large input shaft. They are also compact and have a high service life.
The output shaft of a cycloidal gearbox always has two degrees of shifting, which ensures that the input and output shafts always rotate at a different speed. The output shaft would be a pin casing around the drive disks, which would also allow for easy maintenance.
Cycloidal gearboxes are also very compact and lightweight, so they are ideal for use in industrial robots. The cycloidal gearbox reducer is the most stable, low-vibration reducer in industrial robots, and it has a wide transmission ratio range.
editor by czh 2022-12-12
China Cycloidal Gearbox Cyclo Speed Reducer Gearboxes Gear Best Price Manufacture Box Drive Motor Planetary Sumitomo Power Industrial Transmissio Cycloidal Gearbox automatic gearbox
Product Description
Cycloidal gearbox cyclo speed reducer gearboxes gear best price manufacture box drive motor planetary sumitomo power industrial transmissio Cycloidal gearbox
X / B series high quality cycloidal gearbox small planetary reducer
Quick Details:
Type: XB series Cycloidal Pin Wheel Speed Reducer
Input Speed: 1000-1500rmp
Output Speed: 0.3-280rpm
Certification: ISO9001 CE
Ex Power:0.09-132KW
Warranty: 1Years
Product Name | X/B series Cycloidal Pin Wheel Speed Reducer |
The Gear Material | GCR15 |
The case Material | Cast Iron |
Color | Blue,Green, or Customized |
HS Code | 84834090 |
Model | X3 |
Delivery time | 7-10days |
Brand | TIANGOU |
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
---|
###
Product Name | X/B series Cycloidal Pin Wheel Speed Reducer |
The Gear Material | GCR15 |
The case Material | Cast Iron |
Color | Blue,Green, or Customized |
HS Code | 84834090 |
Model | X3 |
Delivery time | 7-10days |
Brand | TIANGOU |
US $10-999 / Piece | |
100 Pieces (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Samples: |
US$ 9999/Piece
1 Piece(Min.Order) |
---|
###
Product Name | X/B series Cycloidal Pin Wheel Speed Reducer |
The Gear Material | GCR15 |
The case Material | Cast Iron |
Color | Blue,Green, or Customized |
HS Code | 84834090 |
Model | X3 |
Delivery time | 7-10days |
Brand | TIANGOU |
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by czh 2022-11-24
China factory Hangood SH800LHD-3B Travel Gearbox SH800-3 Final Drive Gear Box for Sumitomo Excavator SH800-3 Speed Reducer with Great quality
Condition: New
Applicable Industries: Building Material Shops, Machinery Repair Shops, Manufacturing Plant, Home Use, Retail, Construction works , for Jeep CZPT 1997 Front Drive Shaft Prop Driveshaft Propeller Shaft 65-9766 with factory price kowa brand Energy & Mining, Excavator, Excavator Spare Parts
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Not Available
Marketing Type: Ordinary Product
Warranty: 6 Months
Application: Crawler Excavator
Size: Standard Size
Part name: Travel Gearbox
Model: SH800LHD-3B SH800-3
Type: Hydraulic
Packing: Wooden Case
Quality: High Guarantee
After Warranty Service: Online support
Packaging Details: Wooden Case
Port: XIHU (WEST LAKE) DIS.
Hangood SH800LHD-3B Travel Gearbox SH800-3 Final Drive Gear Box for Sumitomo Excavator SH800-3 Speed Reducer ApplicationExcavatorPart NameSpeed ReducerModel NumberSH800LHD-3B SH800-3MOQ1Warranty6 monthsLead TimeIn StockQualityGood Quality Products show About us Exhibition Factory FAQ Our company is a Chinese manufacturer of spare parts for excavators.We are specialized in the production of excavator parts manufacturer.Main products include: Travel Motor, Swing Motor, Gearbox, Center Joint, Wholesale Automotive parts Diesel Engine Crankshaft Pulley 13408-17571 for Coaster HZB50 hydraulic Piston Pump, Final Drive, Bucket Arm, Cabin, Turbocharger, etc.
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
China Hot selling 8000 series cycloidal gear box speed reducer gear variator transmission electric worm gear gearbox reduction price with Best Sales
Warranty: 1years
Applicable Industries: Hotels, Garment Shops, Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Construction works , Exquisite Structure Manufacturing Aluminium Alloy Gear Reducer Speed Gearbox Reducer Energy & Mining, Food & Beverage Shops, Other, Advertising Company
Weight (KG): 30
Customized support: OEM, ODM, OBM
Gearing Arrangement: Helical
Output Torque: up to 20000N.m
Input Speed: 1400rpm(4pole)
Output Speed: up to 2000rpm
Ratio: 1.3~288
Mounting: Leading Brands
Quality: High Qaulity
Toothed Portion Shape: Involute Spur Gear
Customization: Acceptable
Packaging Details: plywood packing
Products Description Product Name8000 series cycloidal gear box speed reducer gear variator transmission electric worm gear gearbox reduction priceSerieshelical gearboxApplicationPower TranmissionBearingChina Top brand HRB,LYC,ZWZ or other brands requested, NSK…..Usedindustry machinery Warehouse
Team
Recommend Products Competitive price R series helical reduction gearbox for shredder
XWD series cycloidal speed reducer mixer gearbox
Series K helical-bevel gear units gear box with hollow shaft 2018 China
Our Advantages Company Profile Certifications Product packaging Packing Details : Packing, 1set/carton
Delivery Details : 2-30 days
1. Special logistics packaging 2. Suitable carton size 3. Shock bubble film 4. Professional placement 5. Professional shock 6. Complete package FAQ 1. How to choose a gearbox which meets our requirement?You can refer to our catalogue to choose the gearbox or we can help to choose when you providethe technical information of required output torque, output speed and motor parameter etc.2. What information shall we give before placing a purchase order?a) Type of the gearbox, ratio, Professional Mechanical Differential Expandable Intermediate Bladder Valve Air Shaft input and output type, input flange, mounting position, and motor informationetc.b) Housing color.c) Purchase quantity.d) Other special requirements.3. What industries are your gearboxes being used?Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.4. Doyou sell motors?We have stable motor suppliers who have been coperating with us for a long-time. They can provide motorswith high quality.
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
in Morelia Mexico sales price shop near me near me shop factory supplier Trc01 02 03 04 Single 1 Stage Step Gear Box Helical Motor Speed Reducer manufacturer best Cost Custom Cheap wholesaler
Additionally, all our creation procedures are in compliance with ISO9002 expectations. The group is concentrated on generating all selection of standard roller chains and sprockets, gears & gearboxes, these kinds of as conveyor chain & sprockets , stainless metal chain, agricultural chain and has not just offered its goods all in excess of china, but also offered more than sixty five% goods to oversees, like Europe, The united states, South-east Asia, and it also has established up storage logistics in spots like Europe. The team has taken part in the creating and revising of ISO/TC100 worldwide chain regular numerous a long time in success and hosted the 16th ISO/TC100 Global yearly meeting in 2004. TRC01 02 03 04 Solitary 1 Phase Step CoaXiHu (West EPT) Dis.al Inline EPTcal EPT EPTT
Characteristics:
one. Modular design, dismountable frame foot, optional various frame sizes and flanges
2. EPTT housing, compact structures, ligEPTT weight
3. Carburizing and grinding hardened EPTs, sturdy and sturdy
four. A number of mounting positions
5. Compact structure, lower sounds
Product photo:
Specification:
ANG One Phase EPTcal EPTT | |
Design | RC (Foot-mounted): RC01, RC02, RC03, RC04 RCF (B5 Flange-mounted): RCF01, RCF02, RCF03, RCF04 RCZ (B14 Flange-mounted): RCZ01, RCZ02, RCZ03, RCZ04 |
Input EPTT | .12kW ~ 4kW |
Enter speed | 750rpm ~ 3000rpm |
Reduction ratio | 1/three.sixty six ~ 1/fifty four |
Torque | 120N.m ~ 500N.m |
Input type | Hollow Shaft with IEC EPT Flange Reliable Shaft Input EPT |
Input motor | IEC-normalized EPTs, Brake EPTs Explosion-proof EPTs Inverter EPTs, Servo EPTs |
Output kind | Strong Shaft with B5 Output Flange Sound Shaft with B14 Output Flange |
EPT of housing | EPTT Alloys |
EPT of EPT | Correct grinding, class six |
Warmth treatment method | Carburizing and quenching |
EPTs | Hardened EPTcal EPTs |
EPTT Picking TABLES | ||||||||||
RC01.. | n1=1400r/min | 120Nm | ||||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | ||
[r/min] | [Nm] | [N] | ||||||||
26 | one hundred twenty | 2600 | 53.33 | one hundred sixty/3 | ||||||
31 | one hundred twenty | 2600 | forty five.89 | 413/9 | ||||||
35 | one hundred twenty | 2600 | forty.ten | 3248/81 | ||||||
39 | 120 | 2560 | 35.47 | 532/15 | ||||||
forty nine | one hundred twenty | 2380 | 28.50 | 770/27 | ||||||
59 | 120 | 2230 | 23.fifty six | 212/9 | ||||||
seventy one | one hundred twenty | 2100 | 19.eighty three | 119/6 | ||||||
78 | ninety | 2030 | 17.86 | 1357/76 | ||||||
96 | 120 | 1900 | 14.sixty two | 658/45 | ||||||
101 | ninety | 1860 | 13.80* | sixty nine/5 | ||||||
118 | 120 | 1770 | 11.90 | 2464/207 | ||||||
143 | 120 | 1660 | nine.eighty one | 1148/117 | ||||||
153 | 80 | 1630 | 9.17 | 1219/133 | ||||||
181 | 80 | 1540 | 7.seventy two | 1173/152 | ||||||
246 | 70 | 1390 | five.sixty nine | 1081/190 | ||||||
302 | 70 | 1290 | four.63 | 88/19 | ||||||
366 | 70 | 1210 | three.eighty two | 943/247 | ||||||
RC02.. | n1=1400r/min | 200Nm | ||||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | ||
[r/min] | [Nm] | [N] | ||||||||
26 | 200 | 4500 | 54.00* | fifty four/1 | ||||||
30 | 200 | 4500 | 46.46* | 3717/80 | ||||||
34 | 200 | 4500 | 40.60* | 203/5 | ||||||
39 | 200 | 4270 | 35.ninety one* | 3591/a hundred | ||||||
forty eight | two hundred | 3970 | 28.88* | 231/eight | ||||||
59 | two hundred | 3730 | 23.85* | 477/20 | ||||||
70 | 200 | 3520 | twenty.08* | 3213/a hundred and sixty | ||||||
eighty two | 140 | 3330 | seventeen.ten | 3009/176 | ||||||
ninety five | 200 | 3180 | 14.81* | 2961/two hundred | ||||||
106 | one hundred forty | 3060 | thirteen.21 | 2907/220 | ||||||
116 | 200 | 2970 | twelve.05 | 1386/one hundred fifteen | ||||||
141 | two hundred | 2780 | 9.ninety three | 2583/260 | ||||||
159 | 120 | 2670 | eight.78 | 2703/308 | ||||||
189 | 120 | 2520 | seven.39 | 2601/352 | ||||||
257 | 100 | 2280 | five.45 | 2397/440 | ||||||
316 | a hundred | 2120 | 4.43 | 102/23 | ||||||
383 | 80 | 1990 | three.sixty six | 2091/572 | ||||||
RC03.. | n1=1400r/min | 300Nm | ||||||||
n2 | M2max | Fr2 | i | Proportion | 71B5/B14 | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | |
[r/min] | [Nm] | [N] | ||||||||
24 | three hundred | 6000 | fifty eight.09 | 639/11 | ||||||
28 | 300 | 6000 | 50.02 | 2201/forty four | ||||||
32 | three hundred | 6000 | 43.75 | 4331/ninety nine | ||||||
36 | three hundred | 6000 | 38.seventy three | 426/11 | ||||||
forty | three hundred | 5860 | 34.62 | 4189/121 | ||||||
forty nine | three hundred | 5480 | 28.thirty | 4047/143 | ||||||
sixty four | 280 | 5571 | 21.seventy eight | 1917/88 | ||||||
eighty one | 280 | 4660 | 17.33 | 3621/209 | ||||||
ninety three | 260 | 4440 | fifteen.06 | 497/33 | ||||||
113 | 260 | 4160 | twelve.37 | 1633/132 | ||||||
136 | 240 | 3910 | 10.28 | 3053/297 | ||||||
177 | one hundred eighty | 3590 | 7.93 | 1269/a hundred and sixty | ||||||
222 | a hundred and eighty | 3320 | six.31 | 2397/380 | ||||||
255 | a hundred and fifty | 3170 | five.48 | 329/sixty | ||||||
311 | a hundred and fifty | 2970 | four.50 | 1081/240 | ||||||
374 | 150 | 2790 | 3.74 | 2571/540 | ||||||
RC04.. | n1=1400r/min | 500Nm | ||||||||
n2 | M2max | Fr2 | i | Proportion | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | ||
[r/min] | [Nm] | [N] | ||||||||
24 | five hundred | 8000 | 58.09 | 639/11 | ||||||
28 | five hundred | 8000 | 50.02 | 2201/44 | ||||||
32 | five hundred | 8000 | 43.seventy five | 4331/ninety nine | ||||||
36 | 500 | 8000 | 38.seventy three | 426/eleven | ||||||
40 | 500 | 7950 | 34.sixty two | 4189/121 | ||||||
forty nine | 500 | 7430 | 28.thirty | 4047/143 | ||||||
64 | 480 | 6810 | 21.seventy eight | 1917/88 | ||||||
81 | 480 | 6310 | 17.33 | 3621/209 | ||||||
ninety three | 460 | 6571 | fifteen.06 | 497/33 | ||||||
113 | 460 | 5640 | 12.37 | 1633/132 | ||||||
136 | 440 | 5300 | 10.28 | 3053/297 | ||||||
177 | 260 | 4860 | seven.ninety three | 1269/160 | ||||||
222 | 260 | 4510 | six.31 | 2397/380 | ||||||
255 | 230 | 4300 | five.forty eight | 329/sixty | ||||||
311 | 230 | 4030 | 4.fifty | 1081/240 | ||||||
374 | two hundred | 3780 | 3.seventy four | 2571/540 |
FAQ
Q: Can you make the EPTT with customization?
A: Of course, we can customize for every your request, like shaft measurement, flange, coloration, and so forth.
Q: Do you supply samples?
A: Yes. Sample is available for testing.
Q: What is your MOQ?
A: It is 1pcs for the beginning of our enterprise.
Q: What is your lead time?
A: StXiHu (West EPT) Dis.Hu (West EPT) Dis.rd product want 5-30days, a bit EPTTer for EPT products.
Q: Do you give EPT assist?
A: Sure. Our business have design and style and deveXiHu (West EPT) Dis.Hu (West EPT) Dis.ment group, we can supply EPT assistance if you
want.
Q: How to ship to us?
A: It is offered by air, or by sea, or by practice.
Q: How to shell out the funds?
A: T/T and L/C is chosen, with diverse currency, incXiHu (West EPT) Dis.Hu (West EPT) Dis. USD, EUR, RMB, etc.
Q: How can I know the product is suited for me?
A: gt1ST verify drawing and specification gt2nd check sample gt3rd begin mass creation.
Q: Can I come to your company to visit?
A: Of course, you are welcome to check out us at any time.
Q: How shall we make contact with you?
A: You can send inquiry immediately, and we will reply within 24 hours.
in Almaty Kazakhstan sales price shop near me near me shop factory supplier Nmrv High Torque Small Gear Box Nmrv50 Worm Gear Speed Reducer with 24V DC Motor manufacturer best Cost Custom Cheap wholesaler
EPG is a specialist producer and exporter that is worried with the style, development and creation. The substantial exact CNC tools, such as Sluggish-feeding wire-minimize machine, jig grinding device and electric powered discharge machine, makes certain the best good quality precision of mould processing, with the substantial productive and environmental protection acid rolling line being the biggest uncooked materials changing tools in the discipline in china The wildly use of automatic milling machine, substantial-pace automatic feeding punch, substantial velocity computerized rolling and assembling machine ensures the higher good quality and effectiveness of parts and chain producing. Our product variety also handles locking assemblies (clamping components/locking device), taper bushes, QD bushes, bolt-on hubs, torque limiters, shaft collars, motor bases and motor slides, chain detachers, chain guides, common joint, rod finishes and yokes.
One Step Worm EPT EPTT.
The EPTT which design is twenty five~ninety made of EPTT alloy die-casting box,good seeking in visual appeal,compact in construction,rust proofing on area and tiny volume to help save mounting space.
The EPTT product of a hundred and ten~a hundred and fifty is manufactured of solid iron which casted with EPTT mould.It`s great looking and solid, and can be employed by way of the environment of multi-azimuth.
Good radiating characterstic prospects protected and dependability,and substantial effectiveness for employing.
The powerful capability of loading ensure secure EPTT,make much less vibration and noise.
Varies of connecting framework for EPTT enter and torque output meet diverse need-meritsthe layout of box define and the established of foot gap with excellent versality is apt to a lot of varieties of mounting.
The merchandise are commonly used in the generating equipments of all types of EPTT within and exterior EPTT. They are the greatest choices for nowadaEPTTmodern faXiHu (West EPT) Dis.Hu (West EPT) Dis.ties of mechanical minimizing EPT manage to comprehend huge EPTing length, large EPT ratio, little noise, higher performance and steadiness.
Model: | NMRV571, 030, 040, 050, 063, 075, 090, one hundred ten, a hundred thirty, 150 |
Ratio: | one:five,seven.5,ten,15,twenty,25,30,forty,50,sixty,80,one hundred |
EPTT: | EPTT, Silver Or On Buyer Request |
Sound: | lower noise ( lt50DB) |
Edge: | Efficient and protected functioning |
EPT: |
EPT: Die-Cast EPTT Alloy |
Worm EPT-Bronze nine-four# | |
Worm-20CrMnTi with carburizing and quenching, surface area harness is 56-62EPTC | |
Shaft-chromium steel-45# | |
EPTT: | EPTT and EPTen Case |
EPTT: | C ampU EPTT |
Seal: | NAK SKF |
Certificate: | ISO9001,CE,3C,OEM |
Guarantee: | 12 months |
Input EPTT: | .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, 1.1kw, one.5kw, two.2kw, 3kw, 4kw, 5.5kw, seven.5kw, 11kw, 15kw |
Usages: | EPTT EPTT: Food Things, EPTT,EPTT,EPTT,Dyeing, EPTworking,Glass. |
IEC Flange: | 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
Lubricant: | Artificial amp Mineral |
Our factory and in stock:
We are the supply manufacturing unit, so we can customise our goods according to the needs of our clients and hope to EPT your letter.
Our assure:
FAQ:
Q1: Are you buying and selling business or maker ?
A: We are a producer in EPTTngsu EPTT.welcome to our factory to have a pay a visit to.
Q2: How we decide on models and specifications?
A:You can e-mail us the sequence title amp code (for instance: WJ series worm EPTT) as nicely as necessity details, this sort of as motor EPTT, output speed or ratio, support aspect or your application…as considerably information as feasible. If you can supply some images or drawings, it is EPT.
Q3: How is your price? Can you offer you any price cut?
A: We will give the very best cost we can foundation on your demands and the quantities.
This fall: How EPTT should I hold out for the suggestions right after I send out the enquiry?
A: Within twelve hours.
Q5: What is your product warranty period of time?
A:We offer one 12 months warranty since the vessel departure day remaining EPTT.
Q6: What EPTT are your EPTTes getting utilized?
A:Our EPTTes are widely applied to metallurgical products, mining gear, EPTT gear, meals EPTTry, EPTT equipment, tobacco equipment and so on.
in Benin City Nigeria sales price shop near me near me shop factory supplier Zdy Zly Zsy Zfy Series Cylindrical Gear Box Speed Reducer with Good Price manufacturer best Cost Custom Cheap wholesaler
There is a specialized center of province degree, EPG academician operating station, experiment station for EPG submit medical professionals, and countrywide 863 program set up in EPG group. With these platforms and robust technological capacity, the far more than 400 specialists have designed all assortment of specific high exact and higher toughness merchandise, performed mildew packages for essential elements in the car and countrywide industry revitalizing program, ensuing a lot more than 5000 designed more than, between which 33 products are autonomous patent technological innovation with 4 patent approved . With several years’ knowledge in this line, we will be trusted by our positive aspects in aggressive cost, one particular-time supply, prompt response, on-hand engineering help and excellent following-product sales services.Furthermore, all our manufacturing techniques are in compliance with ISO9001 standards. We will provide greatest providers and large quality goods with all sincerity.
ZDY/ZLY/ZSY/ZFY Sequence Cylindrical Gear Box Velocity EPT With Great Price tag
Organization Data
EPTngyin EPT EPT Co., Ltd. registered in 1979. The firm is located at countrywide high-tech deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment zone, EPTngyin, EPTngsu, EPT, with more than 38 years experience to EPTize in reserch and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment EPT EPT merchandise. The factory covers an location of 87,000 square meters. The organization has passed ISO9001 high quality method certification in 1999, and was rated as substantial qualified R ampD engineer teem and manufacturing talents as well as initial-class processing and tests equipments.
Specifications
one. Characterized by compact framework, ligEPT weight, massive torque and exceptional overall performance, it’s a new reducing EPT technique with EPT style and produced on the basis of the modularized mixture, which can satisfy client’s need on relationship and installation.
2. Made of rib-reinforced rigid case, top quality alloy-metal EPT that’s hardened by carbon penetration and grinded precisely, it has steady working, low sounds, large loading capability, reduced intake, efficient EPT temperature increase and EPT service daily life and so forth.
EPT amp EPT
EPT
Patent Certificate
FAQ
Are you investing company or company ?
A: We are manufacturer with 38 several years encounter.
Q: How EPT is your delivery time?
A: EPTly it is inside 10 daEPTif the items are in stock, for items made as per purchase, it is inside 35 daEPTafter affirmation of buy.
Q:How EPT need to I wait for the feedback after I ship the enquiry?
A: Generally Within twelve hours.
Q:What information need to I give you to confirm the product?
A: Product/Dimensions, EPT Ratio, Speed, Shaft directions amp OrEPTquantity etc.
Q: Hong EPT is your product guarantee?
A:We provide twelve months warranty from departure day of the items.
Q: What is your payment conditions?
T/T 100% EPT for sum significantly less than USD10000.-, 30% T/T EPT ,balance before cargo for sum earlier mentioned USD10000.-
If you have any other concerns, make sure you truly feel free of charge to make contact with us below:
Contact Us
China manufacturer & factory supplier for Direct in Kansas City United States dealer electric helical gold manufacturer speed worm assembly reducer bevel gear box With high quality best price & service
Competence for industrial chains and sprockets It is our everyday obstacle to supply our consumers with the optimal merchandise – that indicates optimum for the essential application and for the customers’ distinct demands. In some circumstances it signifies that we truly build and manufacture extremely unique chain kinds for a single distinct client. In get to be capable to do so, three things are crucial:Retaining in head that good service is the important to cooperating with customers, we strive to fulfill large good quality standards, provide competitive rates and make sure prompt shipping.
Overview
Fast Details
- Applicable Industries:
-
Development works
- We warmly welcome the close friends from all the world! Manufacturer Title:
-
One course Free of charge WHEEL (RA) Solitary route PAWL torque limiter (SW) Disc torque limiter clutch with spring (FFT)
OEM
- Gearing Arrangement:
-
Worm
- Output Torque:
-
15~1700Nm
- Enter Speed:
-
500~2800/min
- Apart from gear ratio, the most crucial aspect that establishes effectiveness is the make contact with pattern among worm and mating gears. Manufacturing the reducer housing, and worm and gear subassemblies results in a stack up of tolerances, so the situation of the gear-tooth centerline can not be precisely predicted. As a result, assemblers must manually measure and alter the make contact with sample by varying the place of shims powering the front and rear bearings on the output gear shaft. This is timeconsuming and costly, so most producers use statistical analysis to forecast shim amount and place. This offers a fairly centered get in touch with sample most of the time. Output Speed:
-
5~560/min
- Merchandise identify:
-
pace worm assembly reducer bevel gear box
- Application:
-
Meals Things, Ceramics, Chemical, Packing, Dyeing,Wooden functioning, Glass.
- Color:
-
Blue(RAL5010)/Silver gray (RAL9022) Or On Ask for
- Ratio:
-
five,7.5,10,fifteen,twenty,twenty five,30,40,fifty,sixty,eighty,one hundred.
- Guarantee:
-
1 Year
Supply Capacity
- Offer Potential:
- 36000 Piece/Items for every Month
Packaging & Delivery
- Packaging Particulars
- Clear box packaging, or coloration box packaging, it also can be customized.
- Port
- Ningbo/Shanghai
On the web Customization
Direct dealer electric powered helical gold maker velocity worm assembly reducer bevel equipment box
Q1.How to choose a bevel equipment box which fulfills our necessity?
A1: You can refer to our catalogue to pick the gearbox or we can assist to pick when you supply
the specialized details of output torque, output pace and motor parameter and so forth.
Q2.How is your price? Can you supply any low cost?
A2: We will give the best value we can base on your needs and the quantities.
Q3.Do you offer any checking out?
A3: Indeed! We sincerely invite you to check out us! We can decide you from airport, railway station and so on.
Also, we can prepare housing for you. Remember to allow us know in sophisticated.
This autumn.When is the ideal time to get in touch with you?
A4: You can contact us by electronic mail any time, we will reply you as quickly as possible.
Q5.How lengthy will it consider for the lead time?
A5: For our regular model, make sure you refer to the distinct product pages to check out the guide time.
For the OEM/ODM goods, remember to speak to us for even more information.